ITAC Assessment: UK1804
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ITAC Assessment: UK1804
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Assessment Year 2018
Principal Product Plastic Products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 190
Plant Area 80,000
ft2
Annual Production 28,757,305
units
Production Hrs. Annual 6,240
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $214,328 6,151,000
kWh
Electricity Demand $292,108 17,235
kW-mo/yr
Electricity Fees $2,736 -
Natural Gas $5,859 795
MMBtu
Waste Disposal Costs
Water Usage $6,336 1,508,600
Tgal
Water Disposal $4,676 1,509
Tgal
TOTAL YEARLY COSTS $526,043
RECOMMENDED SAVINGS* $53,657 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
01 2.7135: Install occupancy sensors $1,020 $1,734 $1,020
29,142
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,390 $4,154 $1,440
41,244
kWh
$2,950
-
kW-mo/yr
-
03 2.7111: Reduce illumination to minimum necessary levels $1,644 $147 $848
24,211
kWh
$796
-
kW-mo/yr
-
04 2.4152: Use only certified motor repair shops $195 $238 $195
5,572
kWh
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,550 $2,320 $1,838
52,520
kWh
$1,712
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $459 $1,500 $459
13,125
kWh
- -
07 2.4235: Remove or close off unneeded compressed air lines $2,031 - $2,031
58,032
kWh
- -
08 2.4322: Use or replace with energy efficient substitutes $6,253 $9,350 $1,642
46,746
kWh
$4,611
-
kW-mo/yr
-
09 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $2,112 $1,500 $2,112
60,333
kWh
- -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,686 $1,200 $2,686
76,752
kWh
- -
11 2.2511: Insulate bare equipment $1,814 $704 $1,061
30,318
kWh
$753
-
kW-mo/yr
-
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $493 $1,150 $493
14,095
kWh
- -
13 2.4323: Use optimum size and capacity equipment $24,936 $117,925 $12,800
365,737
kWh
$12,136
-
kW-mo/yr
-
14 3.4116: Meter recycled water (to reduce sewer charges) $1,393 $1,316 - - $1,393
-
Tgal
15 2.7224: Reduce space conditioning during non-working hours $681 - $681
19,469
kWh
- -
TOTAL RECOMMENDED $53,657 $143,238 $29,306
837,296
kWh
$22,958
-
kW-mo/yr
$1,393
-
Tgal
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs