| Assessment Year | 2017 |
|---|---|
| Principal Product | Automotive Interiors |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 790 |
| Plant Area |
396,000
ft2
|
| Annual Production | 382,581
units
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,306,024 | 32,556,600 |
kWh
|
$0.040 |
| Electricity Demand | $962,935 | 67,968 |
kW-mo/yr
|
$14.17 |
| Electricity Fees | $3,996 | - |
|
- |
| Natural Gas | $31,808 | 4,112 |
MMBtu
|
$7.74 |
| TOTAL YEARLY COSTS | $2,304,763 | |||
| RECOMMENDED SAVINGS* | $2,125,775 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,955,822 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7233: Use properly designed and sized hvac equipment | $1,711,450 | $2,189,000 |
$(-139,528.0)
(-3,488,197)
kWh
|
$(-69,142.0)
-
kW-mo/yr
|
- | - | $1,920,120 | |
| 02 | 2.7224: Reduce space conditioning during non-working hours | $2,257 | $900 |
$1,622
40,546
kWh
|
- | - |
$635
-
MMBtu
|
- | |
| 03 | 2.4224: Upgrade controls on compressors | $126,536 | $517,575 |
$126,536
3,163,389
kWh
|
- | - | - | - | |
| 04 | 2.4323: Use optimum size and capacity equipment | $15,886 | $11,500 |
$11,210
280,260
kWh
|
$4,676
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4152: Use only certified motor repair shops | $2,584 | $6,427 |
$1,323
33,069
kWh
|
$1,261
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $351 | - |
$351
8,777
kWh
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $99,925 | $62,274 |
$62,856
1,571,400
kWh
|
$37,069
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $11,723 | $18,000 |
$7,373
184,320
kWh
|
$4,350
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,235 | $2,650 |
$569
14,237
kWh
|
$666
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.3212: Optimize plant power factor | $81,973 | $62,685 | - | - | $81,973 | - | - | |
| 11 | 2.6212: Turn off equipment during breaks, reduce operating time | $34,216 | - |
$21,514
537,840
kWh
|
$12,702
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,296 | $2,550 |
$6,296
157,392
kWh
|
- | - | - | - | |
| 13 | 2.7228: Avoid introducing hot, humid, or dirty air into hvac system | $3,838 | $9,700 |
$3,838
95,952
kWh
|
- | - | - | - | |
| 14 | 2.4221: Install compressor air intakes in coolest locations | $3,084 | $1,300 |
$3,084
77,112
kWh
|
- | - | - | - | |
| 15 | 2.2442: Preheat combustion air with waste heat | $1,522 | $1,400 |
$1,522
38,055
kWh
|
- | - | - | - | |
| 16 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $10,352 | - | - |
$10,352
-
kW-mo/yr
|
- | - | - | |
| 17 | 2.5123: Reduce fluid flow rates | $7,372 | - |
$4,637
115,920
kWh
|
$2,735
-
kW-mo/yr
|
- | - | - | |
| 18 | 2.6218: Turn off equipment when not in use | $2,373 | - |
$2,373
59,330
kWh
|
- | - | - | - | |
| 19 | 2.2511: Insulate bare equipment | $2,802 | $2,100 |
$2,802
70,047
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $2,125,775 | $2,888,061 |
$118,378
2,959,449
kWh
|
$4,669
-
kW-mo/yr
|
$81,973 |
$635
-
MMBtu
|
$1,920,120 | ||
| TOTAL IMPLEMENTED | $1,955,822 | $2,337,986 |
$(-34,138.0)
(-853,453)
kWh
|
$(-12,768.0)
-
kW-mo/yr
|
$81,973 |
$635
-
MMBtu
|
$1,920,120 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs