ITAC Assessment: UD0911
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ITAC Assessment: UD0911
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Assessment Year 2014
Principal Product Turf Building, Commercial Fertilizer, EZSeed
NAICS 325314: Fertilizer (Mixing Only) Manufacturing
SIC 2875: Fertilizers, Mixing Only
Sales Range $100
M
to 500
M
# of Employees 265
Plant Area 1,800,000
ft2
Annual Production 584,596,011
lb
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $980,373 18,706,510
kWh
Electricity Demand $190,548 40,200
kW-mo/yr
Natural Gas $496,519 84,462
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $404,866 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $112,398

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,544 - $2,156
42,609
kWh
$388
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,620 $1,000 $10,015
197,967
kWh
$1,805
-
kW-mo/yr
- - $(-1,200.0)
03 2.4221: Install compressor air intakes in coolest locations $5,866 $8,000 $4,970
98,250
kWh
$896
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $4,693 - $3,977
78,624
kWh
$716
-
kW-mo/yr
- - -
05 2.4113: Install motor voltage controller on lightly loaded motors $14,978 $20,079 $12,691
250,850
kWh
$2,287
-
kW-mo/yr
- - -
06 2.1221: Replace obsolete burners with more efficient ones $74,000 $124,534 - - $74,000
-
MMBtu
- -
07 2.2414: Use waste heat from hot flue gases to preheat $18,375 $7,000 - - $18,375
-
MMBtu
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $10,256 $47,188 $7,672
151,645
kWh
$2,584
-
kW-mo/yr
- - -
09 2.7134: Use photocell controls $732 $1,440 $732
14,475
kWh
- - - -
10 3.3123: Use decanting, flotation to remove contaminants $262,802 $80,000 $(-1,630.0)
(-32,211)
kWh
$(-768.0)
-
kW-mo/yr
- $265,200
-
Tgal
-
TOTAL RECOMMENDED $404,866 $289,241 $40,583
802,209
kWh
$7,908
-
kW-mo/yr
$92,375
-
MMBtu
$265,200
-
Tgal
$(-1,200.0)
TOTAL IMPLEMENTED $112,398 $192,801 $32,534
643,071
kWh
$7,064
-
kW-mo/yr
$74,000
-
MMBtu
- $(-1,200.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs