ITAC Assessment: UK1613
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ITAC Assessment: UK1613
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Assessment Year 2017
Principal Product Hot Melt Adhesive
NAICS 325520: Adhesive Manufacturing
SIC 2891: Adhesives and Sealants
Sales Range $50
M
to 100
M
# of Employees 330
Plant Area 125,000
ft2
Annual Production 43,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $236,082 5,742,300
kWh
Electricity Demand $201,017 12,012
kW-mo/yr
Electricity Fees $34,444 -
Natural Gas $103,568 17,415
MMBtu
TOTAL YEARLY COSTS $575,111
RECOMMENDED SAVINGS* $30,330 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,964

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $8,528 $35,000 - $8,528
-
kW-mo/yr
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $8,671 - - - $8,671
-
MMBtu
-
03 2.2442: Preheat combustion air with waste heat $1,962 $4,550 - - $1,962
-
MMBtu
-
04 2.2442: Preheat combustion air with waste heat $3,332 $4,602 - - $3,332
-
MMBtu
-
05 2.7135: Install occupancy sensors $3,544 $1,386 $1,922
46,772
kWh
$1,622
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,264 $1,200 $2,264
55,080
kWh
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $871 - $871
21,202
kWh
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $535 - $535
13,028
kWh
- - -
09 2.4152: Use only certified motor repair shops $478 $756 $466
11,340
kWh
- - $12
10 2.6231: Utilize controls to operate equipment only when needed $145 - $145
3,525
kWh
- - -
TOTAL RECOMMENDED $30,330 $47,494 $6,203
150,947
kWh
$10,150
-
kW-mo/yr
$13,965
-
MMBtu
$12
TOTAL IMPLEMENTED $12,964 $1,956 $4,281
104,175
kWh
- $8,671
-
MMBtu
$12
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs