ITAC Assessment: UK1514
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ITAC Assessment: UK1514
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Assessment Year 2015
Principal Product commercial vehicle friction
NAICS 336340: Motor Vehicle Brake System Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 230
Plant Area 135,000
ft2
Annual Production 16,318,327
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,381,148 17,857,447
kWh
Electricity Demand $292,163 35,181
kW-mo/yr
Electricity Fees $(-142,824.0) -
Natural Gas $187,279 34,926
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $90,851 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,238

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.4239: Eliminate or reduce compressed air usage $11,570 $8,081 $11,570
149,672
kWh
- -
02 2.4224: Upgrade controls on compressors $11,572 - $5,604
72,497
kWh
$5,968
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,483 $2,000 $10,483
135,611
kWh
- -
04 2.4322: Use or replace with energy efficient substitutes $4,710 $424 $4,710
60,936
kWh
- -
05 2.6218: Turn off equipment when not in use $21,417 - $21,417
277,067
kWh
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $11,377 - $11,377
147,185
kWh
- -
07 2.4152: Use only certified motor repair shops $925 $343 $925
11,964
kWh
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,674 $5,574 $3,674
47,524
kWh
- -
09 2.7135: Install occupancy sensors $1,704 $2,189 $1,704
22,041
kWh
- -
10 2.7131: Add area lighting switches $1,177 $940 $1,177
15,222
kWh
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,139 $896 $990
12,810
kWh
$149
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,011 $742 $331
4,282
kWh
$50
-
kW-mo/yr
$630
13 2.1131: Repair faulty insulation in furnaces, boilers, etc $10,092 $6,632 $7,801
100,915
kWh
$2,291
-
kW-mo/yr
-
TOTAL RECOMMENDED $90,851 $27,821 $81,763
1,057,726
kWh
$8,458
-
kW-mo/yr
$630
TOTAL IMPLEMENTED $47,238 $13,509 $47,089
609,165
kWh
$149
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs