| Assessment Year | 2015 |
|---|---|
| Principal Product | Medium and High Security Locks |
| NAICS | 332510: Hardware Manufacturing |
| SIC | 3429: Hardware, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
106,000
ft2
|
| Annual Production | 2,652,727
pieces
|
| Production Hrs. Annual | 2,496
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $128,223 | 2,153,376 |
kWh
|
$0.060 |
| Electricity Demand | $72,601 | 7,248 |
kW-mo/yr
|
$10.02 |
| Electricity Fees | $2,185 | - |
|
- |
| Natural Gas | $100,782 | 11,644 |
MMBtu
|
$8.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $47,620 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,342 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $1,818 | $4,620 |
$696
11,696
kWh
|
$1,122
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $363 | $747 |
$173
2,902
kWh
|
$40
-
kW-mo/yr
|
- | $37 | $113 | |
| 03 | 2.4152: Use only certified motor repair shops | $284 | - |
$122
2,047
kWh
|
- | - | - | $162 | |
| 04 | 2.7224: Reduce space conditioning during non-working hours | $2,053 | - |
$875
14,700
kWh
|
- |
$1,178
-
MMBtu
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,440 | $1,500 |
$1,440
24,211
kWh
|
- | - | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $12,766 | $14,063 |
$7,055
118,557
kWh
|
$5,711
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $2,363 | $440 |
$2,363
39,722
kWh
|
- | - | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $2,883 | $1,750 |
$2,883
48,460
kWh
|
- | - | - | - | |
| 09 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $3,308 | $8,000 | - | - |
$3,308
-
MMBtu
|
- | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,629 | $4,340 | - | - |
$5,629
-
MMBtu
|
- | - | |
| 11 | 2.2442: Preheat combustion air with waste heat | $13,743 | $10,894 | - | - |
$13,743
-
MMBtu
|
- | - | |
| 12 | 2.2533: Replace air curtain doors with solid doors | $970 | $540 | - | - |
$970
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $47,620 | $46,894 |
$15,607
262,295
kWh
|
$6,873
-
kW-mo/yr
|
$24,828
-
MMBtu
|
$37 | $275 | ||
| TOTAL IMPLEMENTED | $43,342 | $38,354 |
$15,607
262,295
kWh
|
$6,873
-
kW-mo/yr
|
$20,550
-
MMBtu
|
$37 | $275 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs