| Assessment Year | 2015 |
|---|---|
| Principal Product | Casting Equipment and Machined Parts |
| NAICS | 333249: Other Industrial Machinery Manufacturing |
| SIC | 3559: Special Industry Machinery, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 58 |
| Plant Area |
57,600
ft2
|
| Annual Production | 12,529,411
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $167,248 | 2,203,200 |
kWh
|
$0.076 |
| Electricity Demand | $37,423 | 5,226 |
kW-mo/yr
|
$7.16 |
| Electricity Fees | $4,097 | - |
|
- |
| Natural Gas | $72,584 | 8,505 |
MMBtu
|
$8.53 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $50,586 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $36,304 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $1,084 | $1,708 |
$1,084
14,278
kWh
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,334 | - |
$1,126
14,830
kWh
|
$208
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.6124: Establish equipment maintenance schedule | $218 | - |
$525
6,920
kWh
|
$93
-
kW-mo/yr
|
- | $(-400.0) | - | |
| 04 | 2.6218: Turn off equipment when not in use | $273 | - |
$273
3,594
kWh
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,421 | $1,200 |
$1,421
18,720
kWh
|
- | - | - | - | |
| 06 | 2.4152: Use only certified motor repair shops | $178 | - |
$120
1,579
kWh
|
- | - | - | $58 | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,118 | $800 | - | - |
$5,118
-
MMBtu
|
- | - | |
| 08 | 2.2442: Preheat combustion air with waste heat | $3,869 | $10,000 | - | - |
$3,869
-
MMBtu
|
- | - | |
| 09 | 2.2437: Recover waste heat from equipment | $9,895 | $4,000 | - | - |
$9,895
-
MMBtu
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $5,561 | $1,306 |
$4,616
60,818
kWh
|
$945
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $1,014 | $1,858 |
$856
11,278
kWh
|
$158
-
kW-mo/yr
|
- | - | - | |
| 12 | 3.4155: Meter waste water | $1,872 | $464 | - | - | - | $1,872 | - | |
| 13 | 2.7131: Add area lighting switches | $3,010 | $654 |
$3,010
39,936
kWh
|
- | - | - | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,160 | $18,174 |
$8,270
108,960
kWh
|
$1,890
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.7442: Keep doors and windows shut when not on use | $5,579 | $4,086 | - | - |
$5,579
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $50,586 | $44,250 |
$21,301
280,913
kWh
|
$3,294
-
kW-mo/yr
|
$24,461
-
MMBtu
|
$1,472 | $58 | ||
| TOTAL IMPLEMENTED | $36,304 | $38,918 |
$10,044
132,331
kWh
|
$2,141
-
kW-mo/yr
|
$24,461
-
MMBtu
|
$(-400.0) | $58 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs