ITAC Assessment: UK1506
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ITAC Assessment: UK1506
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Assessment Year 2015
Principal Product Contract Packaging
NAICS 561910: Packaging and Labeling Services
SIC 7389: Business Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 403,200
ft2
Annual Production 338,100,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $171,119 2,394,720
kWh
Electricity Demand $34,982 5,227
kW-mo/yr
Electricity Fees $19,638 -
Natural Gas $228,226 28,964
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,729 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,272

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.2442: Preheat combustion air with waste heat $8,833 $6,030 - - $8,833
-
MMBtu
-
02 2.2442: Preheat combustion air with waste heat $3,570 $5,886 - - $3,570
-
MMBtu
-
03 2.2162: Reduce excess steam bleeding $12,238 $14,875 - - $12,238
-
MMBtu
-
04 2.2135: Repair and eliminate steam leaks $18,785 $5,847 - - $18,785
-
MMBtu
-
05 2.2136: Install / repair insulation on steam lines $1,107 $688 - - $1,107
-
MMBtu
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $2,452 $1,000 - - $2,452
-
MMBtu
-
07 2.2531: Re-size charging openings or add movable cover or door $7,973 $112 $6,779
89,320
kWh
$1,194
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $1,111 $2,000 $941
12,396
kWh
$170
-
kW-mo/yr
- -
09 2.4239: Eliminate or reduce compressed air usage $7,513 $841 $7,513
98,998
kWh
- - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $1,255 - $1,255
16,541
kWh
- - -
11 2.4239: Eliminate or reduce compressed air usage $1,642 $1,284 $1,642
21,636
kWh
- - -
12 2.4224: Upgrade controls on compressors $1,281 $5,000 $1,082
14,257
kWh
$199
-
kW-mo/yr
- -
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $829 $1,200 $829
10,920
kWh
- - -
14 2.2437: Recover waste heat from equipment $2,725 $4,500 - - $2,725
-
MMBtu
-
15 2.7142: Utilize higher efficiency lamps and/or ballasts $1,531 $2,478 $1,218
16,052
kWh
$313
-
kW-mo/yr
- -
16 2.4321: Upgrade obsolete equipment $1,481 $2,501 $1,481
19,516
kWh
- - -
17 2.4111: Utilize energy-efficient belts and other improved mechanisms $151 - $151
1,999
kWh
- - -
18 2.4152: Use only certified motor repair shops $2,252 - $757
9,972
kWh
- - $1,495
TOTAL RECOMMENDED $76,729 $54,242 $23,648
311,607
kWh
$1,876
-
kW-mo/yr
$49,710
-
MMBtu
$1,495
TOTAL IMPLEMENTED $35,272 $13,355 $11,120
146,537
kWh
$313
-
kW-mo/yr
$22,344
-
MMBtu
$1,495
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs