ITAC Assessment: UK1504
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ITAC Assessment: UK1504
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Assessment Year 2015
Principal Product Food Packaging Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 250,000
ft2
Annual Production 22,300,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,033,869 22,300,472
kWh
Electricity Demand $231,587 36,934
kW-mo/yr
Electricity Fees $176,232 -
Natural Gas $72,493 8,979
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $98,726 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,186

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $49,404 $93,500 $40,814
887,264
kWh
$8,590
-
kW-mo/yr
-
02 2.7134: Use photocell controls $5,777 $34,255 $5,777
125,580
kWh
- -
03 2.7124: Make a practice of turning off lights when not needed $453 $405 $453
9,855
kWh
- -
04 2.4221: Install compressor air intakes in coolest locations $2,355 $2,550 $1,971
42,480
kWh
$384
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,588 $1,750 $9,699
210,840
kWh
$1,889
-
kW-mo/yr
-
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,819 - $1,819
39,545
kWh
- -
07 2.4152: Use only certified motor repair shops $6,448 $6,381 $6,448
140,180
kWh
- -
08 2.2442: Preheat combustion air with waste heat $6,299 $2,520 - - $6,299
-
MMBtu
09 2.2511: Insulate bare equipment $2,405 $810 - - $2,405
-
MMBtu
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,473 - $2,473
53,760
kWh
- -
11 2.2614: Use cooling tower or economizer to replace chiller cooling $9,705 $17,000 $9,705
210,980
kWh
- -
TOTAL RECOMMENDED $98,726 $159,171 $79,159
1,720,484
kWh
$10,863
-
kW-mo/yr
$8,704
-
MMBtu
TOTAL IMPLEMENTED $25,186 $9,346 $20,892
454,180
kWh
$1,889
-
kW-mo/yr
$2,405
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs