ITAC Assessment: UF0403
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ITAC Assessment: UF0403
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Assessment Year 2007
Principal Product Folded Cardboard boxes
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 190
Plant Area 181,000
ft2
Annual Production 463,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $437,757 7,525,586
kWh
Electricity Demand $67,475 18,916
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $280,581 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,210

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.7134: Use photocell controls $3,552 $792 $2,961
60,444
kWh
$591
-
kW-mo/yr
- -
02 2.7121: Utilize daylight whenever possible in lieu of artificial light $266 $144 $206
4,200
kWh
$60
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $23,512 $74,284 $20,563
419,366
kWh
$2,949
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $307 $444 $307
6,262
kWh
- - -
05 2.6231: Utilize controls to operate equipment only when needed $1,880 $184 $1,880
38,368
kWh
- - -
06 2.6231: Utilize controls to operate equipment only when needed $2,878 $251 $2,878
58,727
kWh
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,932 $507 $3,932
67,788
kWh
- - -
08 2.4133: Use most efficient type of electric motors $1,592 $5,607 $1,318
26,887
kWh
$274
-
kW-mo/yr
- -
09 2.7243: Improve air circulation with destratification fans / other methods $55,813 $24,509 $55,813
1,139,040
kWh
- - -
10 2.6232: Install set-back timers $1,702 $159 $1,702
34,729
kWh
- - -
11 2.7226: Use computer programs to optimize hvac performance $14,757 $25,340 $14,757
301,154
kWh
- - -
12 2.7491: Insulate glazing, walls, ceilings, and roofs $10,940 $6,812 $10,940
223,257
kWh
- - -
13 2.7261: Install timers and/or thermostats $11,252 $1,631 $11,252
229,626
kWh
- - -
14 2.3212: Optimize plant power factor $56,662 $10,350 $49,728
973,766
kWh
$6,934
-
kW-mo/yr
- -
15 3.6193: Install equipment (eg compactor) to reduce disposal costs $820 $3,486 - - - $820
16 4.125: $90,716 $7,944 - - $90,716 -
TOTAL RECOMMENDED $280,581 $162,444 $178,237
3,583,614
kWh
$10,808
-
kW-mo/yr
$90,716 $820
TOTAL IMPLEMENTED $14,210 $2,037 $13,559
264,256
kWh
$651
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs