ITAC Assessment: UD1054
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ITAC Assessment: UD1054
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Assessment Year 2023
Principal Product Cast Acrylic
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $10
M
to 50
M
# of Employees 11
Plant Area 83,000
ft2
Annual Production 2,500,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $21,742 457,242
kWh
Electricity Demand $9,291 1,847
kW-mo/yr
Electricity Fees $5,467 -
Natural Gas $37,974 4,782
MMBtu
Waste Disposal Costs
Water Usage $295 38
Tgal
Water Disposal $272 38
Tgal
TOTAL YEARLY COSTS $75,041
RECOMMENDED SAVINGS* $1,789,790 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,942

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $74 - $46
958
kWh
$28
-
kW-mo/yr
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,248 $500 $44
934
kWh
$1,204
-
kW-mo/yr
- - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $310 - $193
4,047
kWh
$117
-
kW-mo/yr
- - - - -
04 2.4221: Install compressor air intakes in coolest locations $242 $500 $150
3,161
kWh
$92
-
kW-mo/yr
- - - - -
05 2.7444: Close holes and openings in building such as broken windows $11,624 $1,500 - - - $11,624
-
MMBtu
- - -
06 2.7135: Install occupancy sensors $1,142 $9,668 $999
20,981
kWh
- - - $143 - -
07 2.7122: Disconnect ballasts $172 $240 $150
3,154
kWh
$22
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $933 $7,594 $643
13,505
kWh
$190
-
kW-mo/yr
- - $34 $66 -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $3,823 $44,209 $2,336
49,066
kWh
$1,424
-
kW-mo/yr
- - $86 $(-23.0) -
10 2.3212: Optimize plant power factor $1,467 $7,400 - - $1,467 - - - -
11 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $1,768,755 $300,000 $1,974
41,476
kWh
$1,781
-
kW-mo/yr
- - - - $1,765,000
TOTAL RECOMMENDED $1,789,790 $371,611 $6,535
137,282
kWh
$4,858
-
kW-mo/yr
$1,467 $11,624
-
MMBtu
$263 $43 $1,765,000
TOTAL IMPLEMENTED $18,942 $63,711 $4,172
87,640
kWh
$2,840
-
kW-mo/yr
- $11,624
-
MMBtu
$263 $43 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs