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ITAC Assessment: UD1046
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ITAC Assessment: UD1046
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2022
Principal Product Truck Assembly / Painting
NAICS 336120: Heavy Duty Truck Manufacturing
SIC 3711: Motor Vehicles and Passenger Car Bodies
Sales Range greater than $500
M
# of Employees 824
Plant Area 3,200,000
ft2
Annual Production 25,133
units
Production Hrs. Annual 1,920
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,115,726 51,994,346
kWh
Electricity Demand $722,765 103,548
kW-mo/yr
Electricity Fees $84,020 -
Natural Gas $1,491,675 288,972
MMBtu
Waste Disposal Costs
Water Usage $190,919 37,866
Tgal
TOTAL YEARLY COSTS $4,605,105
RECOMMENDED SAVINGS* $977,649 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $609,534

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $22,214 $200,000 - $22,214
-
kW-mo/yr
- - - - -
02 2.8114: Change rate schedules or other changes in utility service $18,323 - - - $18,323 - - - -
03 2.1116: Improve combustion control capability $261,813 $100 - - - $261,813
-
MMBtu
- - -
04 2.4131: Size electric motors for peak operating efficiency $43,076 $3,500 $32,989
751,458
kWh
$10,087
-
kW-mo/yr
- - - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,795 $3,279 $2,295
52,283
kWh
$500
-
kW-mo/yr
- - - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $30,166 - $23,102
526,248
kWh
$7,064
-
kW-mo/yr
- - - - -
07 2.2437: Recover waste heat from equipment $12,615 $1,500 $(-75.0)
(-1,702)
kWh
$(-16.0)
-
kW-mo/yr
- $12,706
-
MMBtu
- - -
08 2.4221: Install compressor air intakes in coolest locations $27,755 $60,000 $22,791
519,156
kWh
$4,964
-
kW-mo/yr
- - - - -
09 2.4239: Eliminate or reduce compressed air usage $35,495 $1,200 $29,132
663,603
kWh
$6,363
-
kW-mo/yr
- - - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,940 - $3,294
75,037
kWh
$2,646
-
kW-mo/yr
- - - - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,765 $4,001 $1,734
39,501
kWh
$31
-
kW-mo/yr
- - - - -
12 2.6231: Utilize controls to operate equipment only when needed $1,614 $5,220 $1,614
36,759
kWh
- - - - - -
13 3.5315: Lease / purchase baler; sell cardboard to recycler $127,137 $75,000 $(-426.0)
(-9,698)
kWh
$(-1,249.0)
-
kW-mo/yr
- - - $92,300 $36,512
14 2.7142: Utilize higher efficiency lamps and/or ballasts $386,941 $554,028 $245,633
5,596,561
kWh
$53,512
-
kW-mo/yr
- - $69,900 $17,896 -
TOTAL RECOMMENDED $977,649 $907,828 $362,083
8,249,206
kWh
$106,116
-
kW-mo/yr
$18,323 $274,519
-
MMBtu
$69,900 $110,196 $36,512
TOTAL IMPLEMENTED $609,534 $832,528 $301,298
6,864,569
kWh
$91,628
-
kW-mo/yr
- - $69,900 $110,196 $36,512
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs