ITAC Assessment: UD1008
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ITAC Assessment: UD1008
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Assessment Year 2019
Principal Product Prepared Meat Products
NAICS 311613: Rendering and Meat Byproduct Processing
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 11,700
ft2
Annual Production 21,000,000
lb
Production Hrs. Annual 7,488
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $763,179 13,124,325
kWh
Electricity Demand $7,196 1,966
kW-mo/yr
Electricity Fees $79,231 -
Natural Gas $417,777 88,190
MMBtu
Waste Disposal Costs
Water Usage $204,317 46,663
Tgal
Water Disposal $227,255 46,663
Tgal
TOTAL YEARLY COSTS $1,698,955
RECOMMENDED SAVINGS* $83,113 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,514

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4151: Develop a repair/replace policy $4,386 - $3,866
66,489
kWh
$520
-
kW-mo/yr
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,245 - $2,860
49,178
kWh
$385
-
kW-mo/yr
- -
03 2.4224: Upgrade controls on compressors $10,457 $20,400 $4,049
69,938
kWh
$408
-
kW-mo/yr
$6,000 -
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,191 - $3,191
54,870
kWh
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,619 $3,650 $1,243
21,382
kWh
$376
-
kW-mo/yr
- -
06 2.2693: Use waste heat steam for absorption refrigeration $8,111 $13,455 $2,177
37,440
kWh
- - $5,934
-
MMBtu
07 2.2696: Use excess cold process fluid for industrial cooling needs $5,658 - $5,315
91,405
kWh
$343
-
kW-mo/yr
- -
08 2.2696: Use excess cold process fluid for industrial cooling needs $3,596 - $3,311
56,940
kWh
$285
-
kW-mo/yr
- -
09 2.2424: Use heat in flue gases to preheat products or materials $28,777 $27,800 - - - $28,777
-
MMBtu
10 2.1233: Analyze flue gas for proper air/fuel ratio $6,896 $500 - - - $6,896
-
MMBtu
11 2.7142: Utilize higher efficiency lamps and/or ballasts $7,177 $165,000 $6,504
111,848
kWh
$561
-
kW-mo/yr
$112 -
TOTAL RECOMMENDED $83,113 $230,805 $32,516
559,490
kWh
$2,878
-
kW-mo/yr
$6,112 $41,607
-
MMBtu
TOTAL IMPLEMENTED $26,514 $169,150 $17,664
303,767
kWh
$1,842
-
kW-mo/yr
$112 $6,896
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs