| Assessment Year | 2017 |
|---|---|
| Principal Product | Thermoset for Heavy Trucking |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $50 M to 100M |
| # of Employees | 368 |
| Plant Area |
291,200
ft2
|
| Annual Production | 447,772
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,236,317 | 16,312,800 |
kWh
|
$0.076 | |
| Electricity Demand | $137,369 | 30,775 |
kW-mo/yr
|
$4.46 | |
| Electricity Fees | $1,383 | - |
|
- | |
| Natural Gas | $457,010 | 124,900 |
MMBtu
|
$3.66 | |
| Waste Disposal Costs | |||||
| Water Usage | $25,237 | 8,162 |
Tgal
|
$3.09 | |
| Water Disposal | $45,937 | 8,162 |
Tgal
|
$5.63 | |
| TOTAL YEARLY COSTS | $1,903,253 | ||||
| RECOMMENDED SAVINGS* | $410,416 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $161,264 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $9,073 | $18,000 | - | - |
$9,073
-
MMBtu
|
- | - | - | |
| 02 | 2.1212: Operate boilers on high fire setting | $5,894 | $27 | - | - |
$5,894
-
MMBtu
|
- | - | - | |
| 03 | 2.2113: Repair or replace steam traps | $3,938 | $7,676 | - | - |
$3,938
-
MMBtu
|
- | - | - | |
| 04 | 2.2123: Insulate feedwater tank | $1,855 | $4,743 | - | - |
$1,855
-
MMBtu
|
- | - | - | |
| 05 | 2.4113: Install motor voltage controller on lightly loaded motors | $36,793 | $4,925 |
$33,396
441,110
kWh
|
$3,397
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $4,466 | $5,000 |
$4,466
58,985
kWh
|
- | - | - | - | - | |
| 07 | 2.4226: Use / purchase optimum sized compressor | $89,503 | - |
$79,768
1,053,604
kWh
|
$9,735
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 4.463: Modify facility to avoid excess maintenance costs | $32,400 | $4,662 | - | - | - | - | - | $32,400 | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $22,781 | $48,000 |
$13,427
177,354
kWh
|
$9,354
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $11,958 | - |
$11,958
157,945
kWh
|
- | - | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,362 | - |
$3,067
40,509
kWh
|
$267
-
kW-mo/yr
|
- | - | - | $(-972.0) | |
| 12 | 2.2511: Insulate bare equipment | $6,116 | $2,824 | - | - |
$6,116
-
MMBtu
|
- | - | - | |
| 13 | 3.4116: Meter recycled water (to reduce sewer charges) | $5,271 | $4,000 | - | - | - | - |
$5,271
-
Tgal
|
- | |
| 14 | 3.4151: Minimize water usage | $13,765 | $6,000 | - | - | - |
$4,891
-
Tgal
|
$8,875
-
Tgal
|
- | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,735 | $14,110 |
$6,814
90,000
kWh
|
$1,996
-
kW-mo/yr
|
- | - | - | $925 | |
| 16 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $121,762 | $503,900 |
$117,344
1,549,916
kWh
|
$4,418
-
kW-mo/yr
|
- | - | - | - | |
| 17 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $15,764 | - |
$14,049
185,559
kWh
|
$1,715
-
kW-mo/yr
|
- | - | - | - | |
| 18 | 2.4151: Develop a repair/replace policy | $15,207 | $65,253 |
$13,553
179,006
kWh
|
$1,654
-
kW-mo/yr
|
- | - | - | - | |
| 19 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,773 | $3,825 |
$1,631
21,450
kWh
|
$142
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $410,416 | $692,945 |
$299,473
3,955,438
kWh
|
$32,678
-
kW-mo/yr
|
$26,876
-
MMBtu
|
$4,891
-
Tgal
|
$14,146
-
Tgal
|
$32,353 | ||
| TOTAL IMPLEMENTED | $161,264 | $18,365 |
$93,817
1,239,163
kWh
|
$11,450
-
kW-mo/yr
|
$9,832
-
MMBtu
|
$4,891
-
Tgal
|
$8,875
-
Tgal
|
$32,400 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs