| Assessment Year | 2017 |
|---|---|
| Principal Product | Precision Machined Components |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3399: Primary Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
54,000
ft2
|
| Annual Production | 4,000,000
units
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $226,820 | 3,356,756 |
kWh
|
$0.068 | |
| Electricity Demand | $59,584 | 7,104 |
kW-mo/yr
|
$8.39 | |
| Electricity Fees | $1,439 | - |
|
- | |
| Natural Gas | $17,879 | 2,167 |
MMBtu
|
$8.25 | |
| Waste Disposal Costs | |||||
| Water Usage | $5,950 | 1,408 |
Tgal
|
$4.23 | |
| Water Disposal | $7,005 | 1,408 |
Tgal
|
$4.97 | |
| TOTAL YEARLY COSTS | $318,677 | ||||
| RECOMMENDED SAVINGS* | $46,928 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $16,525 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6231: Utilize controls to operate equipment only when needed | $452 | $300 |
$337
4,988
kWh
|
$115
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7241: Install outside air damper / economizer on hvac unit | $7,791 | $211,700 |
$6,650
98,545
kWh
|
$1,141
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7447: Install vinyl strip / high speed / air curtain doors | $6,226 | $3,000 |
$2,140
31,708
kWh
|
$367
-
kW-mo/yr
|
$3,719
-
MMBtu
|
- | - | |
| 04 | 2.7233: Use properly designed and sized hvac equipment | $5,906 | $23,600 |
$5,042
74,414
kWh
|
$864
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.1123: Install automatic stack damper | $847 | $1,050 | - | - |
$847
-
MMBtu
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,115 | $20,000 |
$5,442
80,640
kWh
|
$1,134
-
kW-mo/yr
|
- | - | $2,539 | |
| 07 | 2.7135: Install occupancy sensors | $7,630 | $8,990 |
$6,608
97,936
kWh
|
- | - | - | $1,022 | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,049 | $17,049 |
$4,178
61,920
kWh
|
$871
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $2,808 | $5,292 |
$2,324
34,440
kWh
|
$484
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,104 | $1,000 |
$2,403
35,604
kWh
|
$501
-
kW-mo/yr
|
- | $(-1,800.0) | - | |
| TOTAL RECOMMENDED | $46,928 | $291,981 |
$35,124
520,195
kWh
|
$5,477
-
kW-mo/yr
|
$4,566
-
MMBtu
|
$(-1,800.0) | $3,561 | ||
| TOTAL IMPLEMENTED | $16,525 | $221,690 |
$15,661
232,085
kWh
|
$1,642
-
kW-mo/yr
|
- | $(-1,800.0) | $1,022 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs