ITAC Assessment: UD0961
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ITAC Assessment: UD0961
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Assessment Year 2016
Principal Product Injection Molded Plastic Goods
NAICS 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 182,000
ft2
Annual Production 16,725,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $701,910 10,516,200
kWh
Electricity Demand $104,883 22,008
kW-mo/yr
Natural Gas $46,940 9,677
MMBtu
TOTAL YEARLY COSTS $853,733
RECOMMENDED SAVINGS* $65,586 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7231: Use radiant heater for spot heating $23,931 $14,250 $4,539
74,270
kWh
$540
-
kW-mo/yr
$18,852
-
MMBtu
-
02 2.6212: Turn off equipment during breaks, reduce operating time $4,308 - $4,308
70,497
kWh
- - -
03 2.4151: Develop a repair/replace policy $1,272 $4,748 $1,143
18,706
kWh
$129
-
kW-mo/yr
- -
04 2.4226: Use / purchase optimum sized compressor $4,969 $23,750 $4,466
73,080
kWh
$503
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,937 $1,000 $3,610
59,081
kWh
$407
-
kW-mo/yr
- $(-1,080.0)
06 2.5123: Reduce fluid flow rates $5,273 $1,000 $4,739
77,556
kWh
$534
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,802 $3,700 $4,264
69,781
kWh
$538
-
kW-mo/yr
- -
08 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $18,094 $103,500 $16,262
266,112
kWh
$1,832
-
kW-mo/yr
- -
TOTAL RECOMMENDED $65,586 $151,948 $43,331
709,083
kWh
$4,483
-
kW-mo/yr
$18,852
-
MMBtu
$(-1,080.0)
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs