| Assessment Year | 2016 |
|---|---|
| Principal Product | Metal Forming and Coating |
| NAICS | 332322: Sheet Metal Work Manufacturing |
| SIC | 3444: Sheet Metal Work |
| Sales Range | $50 M to 100M |
| # of Employees | 470 |
| Plant Area |
446,500
ft2
|
| Annual Production | 29,000,000
lb
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $770,474 | 11,991,227 |
kWh
|
$0.064 |
| Electricity Demand | $164,968 | 26,556 |
kW-mo/yr
|
$6.21 |
| Electricity Fees | $1,874 | - |
|
- |
| Natural Gas | $443,446 | 95,373 |
MMBtu
|
$4.65 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $148,893 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,335 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2628: Utilize a less expensive cooling method | $5,063 | $8,000 |
$4,288
92,054
kWh
|
$775
-
kW-mo/yr
|
- | - | |
| 02 | 2.2625: Chill water to the highest temperature possible | $527 | - |
$464
9,959
kWh
|
$63
-
kW-mo/yr
|
- | - | |
| 03 | 2.5123: Reduce fluid flow rates | $7,163 | - |
$7,163
153,768
kWh
|
- | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $623 | $30 | - | - |
$623
-
MMBtu
|
- | |
| 05 | 2.7314: Reduce ventilation air | $77,225 | $18,850 |
$8,612
184,886
kWh
|
$1,486
-
kW-mo/yr
|
$67,127
-
MMBtu
|
- | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $4,486 | $8,972 |
$3,799
81,557
kWh
|
$687
-
kW-mo/yr
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,610 | - |
$1,610
34,560
kWh
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $3,209 | $3,951 |
$2,742
58,876
kWh
|
$467
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,501 | - |
$10,040
215,555
kWh
|
$1,181
-
kW-mo/yr
|
- | $(-720.0) | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $24,904 | $23,828 | - | - |
$24,904
-
MMBtu
|
- | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,976 | - |
$4,097
87,953
kWh
|
$1,879
-
kW-mo/yr
|
- | - | |
| 12 | 2.4151: Develop a repair/replace policy | $3,983 | $20,370 |
$3,290
70,628
kWh
|
$693
-
kW-mo/yr
|
- | - | |
| 13 | 2.6212: Turn off equipment during breaks, reduce operating time | $2,867 | $300 |
$2,867
61,545
kWh
|
- | - | - | |
| 14 | 2.6212: Turn off equipment during breaks, reduce operating time | $756 | $300 |
$582
12,504
kWh
|
$174
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $148,893 | $84,601 |
$49,554
1,063,845
kWh
|
$7,405
-
kW-mo/yr
|
$92,654
-
MMBtu
|
$(-720.0) | ||
| TOTAL IMPLEMENTED | $23,335 | $28,400 |
$19,302
414,362
kWh
|
$3,410
-
kW-mo/yr
|
$623
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs