| Assessment Year | 2016 |
|---|---|
| Principal Product | Automotive Forgings |
| NAICS | 336111: Automobile Manufacturing |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $5 M to 10M |
| # of Employees | 35 |
| Plant Area |
80,000
ft2
|
| Annual Production | 133,769
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $263,484 | 3,106,800 |
kWh
|
$0.085 |
| Natural Gas | $164,113 | 22,853 |
MMBtu
|
$7.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $57,930 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $19,287 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,010 | $4,150 |
$14,010
165,193
kWh
|
- | - | |
| 02 | 2.6212: Turn off equipment during breaks, reduce operating time | $6,653 | - |
$6,653
78,446
kWh
|
- | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,441 | - |
$1,441
16,990
kWh
|
- | - | |
| 04 | 2.4151: Develop a repair/replace policy | $41 | $285 |
$41
484
kWh
|
- | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $13,109 | $4,500 |
$13,109
154,571
kWh
|
- | - | |
| 06 | 2.4224: Upgrade controls on compressors | $3,537 | $50 |
$3,537
41,700
kWh
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,067 | - |
$1,067
12,600
kWh
|
- | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $943 | $3,250 |
$943
11,124
kWh
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $930 | $2,000 |
$930
10,967
kWh
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $645 | - |
$1,245
14,682
kWh
|
- | $(-600.0) | |
| 11 | 2.7231: Use radiant heater for spot heating | $4,035 | $3,850 | - |
$4,035
-
MMBtu
|
- | |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,616 | $11,550 |
$5,616
66,224
kWh
|
- | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,165 | $35,457 |
$4,043
47,671
kWh
|
- | $122 | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,738 | $14,851 |
$1,533
18,073
kWh
|
- | $205 | |
| TOTAL RECOMMENDED | $57,930 | $79,943 |
$54,168
638,725
kWh
|
$4,035
-
MMBtu
|
$(-273.0) | ||
| TOTAL IMPLEMENTED | $19,287 | $50,643 |
$19,560
230,646
kWh
|
- | $(-273.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs