ITAC Assessment: UD0937
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ITAC Assessment: UD0937
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Assessment Year 2015
Principal Product Monolithic Refractories
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3297: Nonclay Refractories
Sales Range $100
M
to 500
M
# of Employees 200
Plant Area 500,000
ft2
Annual Production 167,000,000
lb
Production Hrs. Annual 5,800
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $293,650 3,597,022
kWh
Electricity Demand $98,145 12,300
kW-mo/yr
Natural Gas $69,361 8,976
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,229 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,732

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.7121: Utilize daylight whenever possible in lieu of artificial light $8,087 - $7,259
104,038
kWh
- $828
02 2.7121: Utilize daylight whenever possible in lieu of artificial light $6,573 $2,850 $6,573
94,215
kWh
- -
03 2.7124: Make a practice of turning off lights when not needed $1,253 - $1,125
16,128
kWh
- $128
04 2.4221: Install compressor air intakes in coolest locations $5,762 $2,000 $5,655
81,055
kWh
$107
-
kW-mo/yr
-
05 2.4239: Eliminate or reduce compressed air usage $114 $150 $93
1,328
kWh
$21
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $32,682 $20,800 $25,667
367,876
kWh
$7,015
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,268 $4,200 $2,567
36,788
kWh
$701
-
kW-mo/yr
-
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,212 $3,075 $2,616
37,498
kWh
$596
-
kW-mo/yr
-
09 2.4151: Develop a repair/replace policy $330 $1,911 $222
3,182
kWh
$108
-
kW-mo/yr
-
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $948 - $772
11,072
kWh
$176
-
kW-mo/yr
-
TOTAL RECOMMENDED $62,229 $34,986 $52,549
753,180
kWh
$8,724
-
kW-mo/yr
$956
TOTAL IMPLEMENTED $10,732 $2,061 $9,471
135,748
kWh
$305
-
kW-mo/yr
$956
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs