ITAC Assessment: UD0923
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ITAC Assessment: UD0923
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Assessment Year 2015
Principal Product Glass Tubes
NAICS 327212: Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229: Pressed and Blown Glass and Glassware, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 88
Plant Area 250,000
ft2
Annual Production 129,518,000
pieces
Production Hrs. Annual 8,232
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $801,583 11,248,800
kWh
Electricity Demand $86,297 18,540
kW-mo/yr
Natural Gas $273,646 63,936
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $169,645 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,296

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $3,241 $50 $2,324
33,869
kWh
$240
-
kW-mo/yr
- - - $677
02 2.6231: Utilize controls to operate equipment only when needed $243 $400 $220
3,489
kWh
$23
-
kW-mo/yr
- - - -
03 2.2515: Use optimum thickness insulation $28,993 $2,000 - - - $28,993
-
MMBtu
- -
04 2.2414: Use waste heat from hot flue gases to preheat $4,909 $10,000 - - - $4,909
-
MMBtu
- -
05 2.2511: Insulate bare equipment $4,777 $600 - - - $4,777
-
MMBtu
- -
06 2.4131: Size electric motors for peak operating efficiency $1,021 $400 $752
10,962
kWh
$50
-
kW-mo/yr
- - - $219
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $14,734 - $10,565
153,945
kWh
$1,090
-
kW-mo/yr
- - - $3,079
08 2.4151: Develop a repair/replace policy $5,978 $19,581 $5,418
78,955
kWh
$560
-
kW-mo/yr
- - - -
09 2.8112: Combine utility meters $105,406 $156,400 - - $105,406 - - -
10 3.5315: Lease / purchase baler; sell cardboard to recycler $343 - - - - - $343 -
TOTAL RECOMMENDED $169,645 $189,431 $19,279
281,220
kWh
$1,963
-
kW-mo/yr
$105,406 $38,679
-
MMBtu
$343 $3,975
TOTAL IMPLEMENTED $24,296 $19,631 $18,307
266,769
kWh
$1,890
-
kW-mo/yr
- - $343 $3,756
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs