ITAC Assessment: UD0920
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Assessment Year 2015
Principal Product Automotive Components
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $10
M
to 50
M
# of Employees 185
Plant Area 172,000
ft2
Annual Production 5,500,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $305,917 4,260,706
kWh
Electricity Demand $58,270 12,232
kW-mo/yr
Natural Gas $32,641 3,369
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $135,330 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,454

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.8112: Combine utility meters $13,359 - - - $13,359 - - -
02 2.3134: Shift from daytime to nighttime operation $1,749 - - $1,749
-
kW-mo/yr
- - - -
03 2.4224: Upgrade controls on compressors $3,626 $200 $3,179
42,000
kWh
$447
-
kW-mo/yr
- - - -
04 2.7224: Reduce space conditioning during non-working hours $3,654 $600 $107
1,411
kWh
- - $3,547
-
MMBtu
- -
05 2.6231: Utilize controls to operate equipment only when needed $2,374 - $2,374
31,359
kWh
- - - - -
06 2.6212: Turn off equipment during breaks, reduce operating time $47,012 - $41,219
544,500
kWh
$5,793
-
kW-mo/yr
- - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $21,116 - $18,514
244,565
kWh
$2,602
-
kW-mo/yr
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,293 $25,800 $8,228
108,696
kWh
$2,065
-
kW-mo/yr
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $13,453 $20,680 $11,263
148,790
kWh
$1,583
-
kW-mo/yr
- - $607 -
10 2.7135: Install occupancy sensors $1,355 $3,835 $1,088
14,377
kWh
$153
-
kW-mo/yr
- - $114 -
11 3.5316: Contract a wood pallet recycling company $11,244 - - - - - - $11,244
12 3.8211: Convert to aqueous cleaning system $6,095 $7,375 - - - - - $6,095
TOTAL RECOMMENDED $135,330 $58,490 $85,972
1,135,698
kWh
$14,392
-
kW-mo/yr
$13,359 $3,547
-
MMBtu
$721 $17,339
TOTAL IMPLEMENTED $19,454 $7,375 - - $13,359 - - $6,095
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs