ITAC Assessment: BD0356
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ITAC Assessment: BD0356
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Assessment Year 2009
Principal Product Hammers, Axes and Other Striking Tools
NAICS 332216: Saw Blade and Handtool Manufacturing
SIC 3423: Hand and Edge Tools, Except Machine Tools and Handsaws
Sales Range $1
M
to 5
M
# of Employees 248
Plant Area 119,000
ft2
Annual Production 9,000,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $515,348 7,587,333
kWh
Electricity Demand $116,680 22,148
kW-mo/yr
Electricity Fees $52,528 -
Natural Gas $444,997 51,286
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,824 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,717

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $16,972 $37,980 $13,837
524
kWh
$3,135
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $9,054 $10,125 $4,709
178
kWh
$4,345
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $2,369 $1,000 $1,939
97
kWh
$430
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $6,486 - $5,558
210
kWh
$928
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,914 $300 $4,212
159
kWh
$702
-
kW-mo/yr
-
06 2.4314: Use synthetic lubricant $1,494 $300 $210
8
kWh
$1,284
-
kW-mo/yr
-
07 2.4133: Use most efficient type of electric motors $17,823 $43,280 $14,136
535
kWh
$3,687
-
kW-mo/yr
-
08 2.2437: Recover waste heat from equipment $11,712 $6,000 - - $11,712
-
MMBtu
TOTAL RECOMMENDED $70,824 $98,985 $44,601
1,711
kWh
$14,511
-
kW-mo/yr
$11,712
-
MMBtu
TOTAL IMPLEMENTED $30,717 $43,880 $24,116
912
kWh
$6,601
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs