ITAC Assessment: UD0918
ITAC logo
ITAC Assessment: UD0918
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2015
Principal Product Machined Parts
NAICS 332721: Precision Turned Product Manufacturing
SIC 3451: Screw Machine Products
Sales Range $10
M
to 50
M
# of Employees 77
Plant Area 60,000
ft2
Annual Production 15,216,906
pieces
Production Hrs. Annual 4,100
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $158,522 1,880,000
kWh
Electricity Demand $35,984 5,688
kW-mo/yr
Natural Gas $17,170 1,531
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $106,332 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $68,499

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 3.4116: Meter recycled water (to reduce sewer charges) $12,159 $700 - - - $12,159
-
Tgal
-
02 2.3134: Shift from daytime to nighttime operation $1,098 - - $1,098
-
kW-mo/yr
- - -
03 2.7231: Use radiant heater for spot heating $4,208 $1,050 - - $4,208
-
MMBtu
- -
04 2.4151: Develop a repair/replace policy $58,864 $75,499 $43,856
536,594
kWh
$15,008
-
kW-mo/yr
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,325 - $3,967
48,543
kWh
$1,358
-
kW-mo/yr
- - -
06 2.4113: Install motor voltage controller on lightly loaded motors $11,416 $23,545 $9,339
114,263
kWh
$2,077
-
kW-mo/yr
- - -
07 2.4226: Use / purchase optimum sized compressor $8,952 $45,000 $7,323
89,600
kWh
$1,629
-
kW-mo/yr
- - -
08 2.2437: Recover waste heat from equipment $3,773 $4,785 $(-318.0)
(-3,885)
kWh
$(-71.0)
-
kW-mo/yr
$4,162
-
MMBtu
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $537 $1,000 $1,912
23,389
kWh
$425
-
kW-mo/yr
- - $(-1,800.0)
TOTAL RECOMMENDED $106,332 $151,579 $66,079
808,504
kWh
$21,524
-
kW-mo/yr
$8,370
-
MMBtu
$12,159
-
Tgal
$(-1,800.0)
TOTAL IMPLEMENTED $68,499 $81,284 $49,417
604,641
kWh
$16,720
-
kW-mo/yr
$4,162
-
MMBtu
- $(-1,800.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs