| Assessment Year | 2012 |
|---|---|
| Principal Product | Steel and iron casting |
| NAICS | 331513: Steel Foundries (except Investment) |
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
278,000
ft2
|
| Annual Production | 7,500,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $358,219 | 9,551,154 |
kWh
|
$0.038 |
| Electricity Demand | $253,185 | 28,188 |
kW-mo/yr
|
$8.98 |
| Natural Gas | $167,022 | 32,502 |
MMBtu
|
$5.14 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $85,639 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $56,924 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $15,708 | - | - |
$15,708
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.2612: Use cooling tower water instead of refrigeration | $8,039 | $10,000 |
$(-1,361.0)
(-34,913)
kWh
|
$(-1,046.0)
-
kW-mo/yr
|
- |
$10,446
-
Tgal
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,507 | $3,496 |
$3,823
52,769
kWh
|
$395
-
kW-mo/yr
|
- | - | $289 | |
| 04 | 2.6218: Turn off equipment when not in use | $3,025 | - |
$3,025
77,584
kWh
|
- | - | - | - | |
| 05 | 2.4151: Develop a repair/replace policy | $1,371 | $3,440 |
$991
25,412
kWh
|
$380
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,167 | - |
$843
21,624
kWh
|
$324
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $14,934 | $2,000 |
$10,670
273,600
kWh
|
$4,264
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $701 | $1,000 |
$940
24,112
kWh
|
$361
-
kW-mo/yr
|
- | - | $(-600.0) | |
| 09 | 2.2514: Cover open tanks | $6,896 | - | - | - |
$6,896
-
MMBtu
|
- | - | |
| 10 | 2.2514: Cover open tanks | $6,786 | - |
$6,786
109,457
kWh
|
- | - | - | - | |
| 11 | 2.2414: Use waste heat from hot flue gases to preheat | $6,234 | $11,000 | - | - |
$6,234
-
MMBtu
|
- | - | |
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $5,453 | $10,000 | - | - |
$5,453
-
MMBtu
|
- | - | |
| 13 | 2.2514: Cover open tanks | $4,954 | - |
$4,954
127,015
kWh
|
- | - | - | - | |
| 14 | 2.2414: Use waste heat from hot flue gases to preheat | $4,482 | $9,000 | - | - |
$4,482
-
MMBtu
|
- | - | |
| 15 | 2.2522: Isolate hot or cold equipment | $1,382 | $1,500 | - | - |
$1,382
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $85,639 | $51,436 |
$30,671
676,660
kWh
|
$20,386
-
kW-mo/yr
|
$24,447
-
MMBtu
|
$10,446
-
Tgal
|
$(-311.0) | ||
| TOTAL IMPLEMENTED | $56,924 | $7,940 |
$28,209
658,804
kWh
|
$21,037
-
kW-mo/yr
|
$8,278
-
MMBtu
|
- | $(-600.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs