ITAC Assessment: UD0850
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ITAC Assessment: UD0850
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Assessment Year 2012
Principal Product Load, torque, and pressure sensors
NAICS 334513: Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
SIC 3823: Industrial Instruments for Measurement, Display, and Control of Process Variables; and Related Products
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 76,000
ft2
Annual Production 18,586
pieces
Production Hrs. Annual 6,400
hrs
Location (State) Ohio
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $229,701 2,902,800
kWh
Electricity Demand $24,985 6,864
kW-mo/yr
Natural Gas $10,978 1,442
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,249 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,468

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.9114: Use solar heat to make electricty $2,058 $42,695 $2,058
29,041
kWh
- - - -
02 2.7135: Install occupancy sensors $2,432 $750 $2,432
29,974
kWh
- - - -
03 2.7123: Keep lamps and reflectors clean $362 $374 $328
3,960
kWh
$34
-
kW-mo/yr
- - -
04 2.4224: Upgrade controls on compressors $15,877 $33,000 $877
12,375
kWh
- - - $15,000
05 2.2437: Recover waste heat from equipment $827 $1,000 $(-63.0)
885
kWh
$(-8.0)
-
kW-mo/yr
$898
-
MMBtu
- -
06 2.4239: Eliminate or reduce compressed air usage $648 - $570
8,043
kWh
$78
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $452 $1,000 $661
9,325
kWh
$91
-
kW-mo/yr
- $(-300.0) -
08 2.7241: Install outside air damper / economizer on hvac unit $3,375 $20,000 $1,754
24,752
kWh
- $1,621
-
MMBtu
- -
09 2.7314: Reduce ventilation air $2,781 $200 $1,013
14,293
kWh
- $1,768
-
MMBtu
- -
10 2.7241: Install outside air damper / economizer on hvac unit $2,348 $9,000 $2,348
33,121
kWh
- - - -
11 2.7264: Interlock heating and air conditioning systems to prevent simultaneous operation $89 $145 $41
576
kWh
- $48
-
MMBtu
- -
TOTAL RECOMMENDED $31,249 $108,164 $12,019
166,345
kWh
$195
-
kW-mo/yr
$4,335
-
MMBtu
$(-300.0) $15,000
TOTAL IMPLEMENTED $22,468 $43,574 $5,797
81,117
kWh
$203
-
kW-mo/yr
$1,768
-
MMBtu
$(-300.0) $15,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs