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ITAC Assessment: UD0842
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ITAC Assessment: UD0842
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2011
Principal Product Plastic Toys
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 483
Plant Area 382,816
ft2
Annual Production 23,786,206
lb
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $682,057 9,171,090
kWh
Electricity Demand $43,536 16,008
kW-mo/yr
Natural Gas $809,208 116,895
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $267,339 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $57,346

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,006 - $4,795
62,299
kWh
$255
-
kW-mo/yr
- $(-44.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,560 $5,325 $4,530
58,867
kWh
$241
-
kW-mo/yr
- $(-211.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,753 $2,522 $3,177
41,283
kWh
$28
-
kW-mo/yr
- $548
04 2.7142: Utilize higher efficiency lamps and/or ballasts $750 $2,910 $698
9,072
kWh
$37
-
kW-mo/yr
- $15
05 2.4151: Develop a repair/replace policy $2,725 $3,654 $2,588
33,615
kWh
$137
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $8,349 $16,000 $7,928
103,018
kWh
$421
-
kW-mo/yr
- -
07 2.4224: Upgrade controls on compressors $29,274 $20,000 $27,798
361,200
kWh
$1,476
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $789 - $789
10,248
kWh
- - -
09 2.4221: Install compressor air intakes in coolest locations $3,663 $15,000 $3,478
45,192
kWh
$185
-
kW-mo/yr
- -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,657 $500 $3,710
48,206
kWh
$197
-
kW-mo/yr
- $(-1,250.0)
11 2.2414: Use waste heat from hot flue gases to preheat $74,004 $162,000 - - $74,004
-
MMBtu
-
12 2.1233: Analyze flue gas for proper air/fuel ratio $76,354 $14,000 - - $76,354
-
MMBtu
-
13 2.6212: Turn off equipment during breaks, reduce operating time $4,187 - $4,187
54,404
kWh
- - -
14 2.7243: Improve air circulation with destratification fans / other methods $39,018 $150,000 $(-2,844.0)
(-39,960)
kWh
$(-378.0)
-
kW-mo/yr
$42,240
-
MMBtu
-
15 2.7231: Use radiant heater for spot heating $2,325 $3,523 - - $2,325
-
MMBtu
-
16 2.7212: Install or upgrade insulation on hvac distribution systems $9,925 $10,558 $9,925
128,966
kWh
- - -
TOTAL RECOMMENDED $267,339 $405,992 $70,759
916,410
kWh
$2,599
-
kW-mo/yr
$194,923
-
MMBtu
$(-942.0)
TOTAL IMPLEMENTED $57,346 $156,676 $15,613
199,847
kWh
$239
-
kW-mo/yr
$42,240
-
MMBtu
$(-746.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs