| Assessment Year | 2000 |
|---|---|
| Principal Product | Publication Insert Services |
| NAICS |
n/a
|
| SIC | 2752: Commercial Printing, Lithographic |
| Sales Range | $10 M to 50M |
| # of Employees | 450 |
| Plant Area |
310,000
ft2
|
| Annual Production | 1,000,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $131,834 | 3,713,951 |
kWh
|
$0.035 |
| Electricity Demand | $92,312 | 7,578 |
kW-mo/yr
|
$12.18 |
| Electricity Fees | $12,401 | - |
|
- |
| Natural Gas | $50,290 | 13,517 |
MMBtu
|
$3.72 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,000,889 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $907,855 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.513: Re-arrange equipment layout to reduce labor costs | $416,000 | $140,000 | - | - | - | - | - | $416,000 | - | - | - | |
| 02 | 4.512: Condense operation into one building | $280,000 | $60,000 | - | - | - | - | - | - | $280,000 | - | - | |
| 03 | 4.452: Eliminate shift | $208,000 | - | - | - | - | - | - | $208,000 | - | - | - | |
| 04 | 4.623: Employ modular jigs to reduce process set-up time | $62,609 | $2,520 | - | - | - | - | - | $62,400 | - | - | $209 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,591 | $22,283 |
$10,850
291,032
kWh
|
$5,741
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $6,364 | $675 |
$4,059
108,734
kWh
|
$2,305
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 3.8142: Distill contaminated solvents for reuse | $4,097 | $7,825 | - | - | - |
$5,382
-
gal
|
$(-302.0)
-
lb
|
$(-682.0) | - | $(-301.0) | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,855 | $500 | - | - |
$3,855
-
MMBtu
|
- | - | - | - | - | - | |
| 09 | 2.2515: Use optimum thickness insulation | $1,052 | $1,084 | - | - |
$1,052
-
MMBtu
|
- | - | - | - | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $969 | $740 |
$570
15,240
kWh
|
$399
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 11 | 2.3132: Recharge batteries on during off-peak demand periods | $957 | $300 | - |
$957
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 12 | 4.821: Pay bills on time to avoid late fees | $395 | - | - | - | - | - | - | - | $395 | - | - | |
| TOTAL RECOMMENDED | $1,000,889 | $235,927 |
$15,479
415,006
kWh
|
$9,402
-
kW-mo/yr
|
$4,907
-
MMBtu
|
$5,382
-
gal
|
$(-302.0)
-
lb
|
$685,718 | $280,395 | $(-301.0) | $209 | ||
| TOTAL IMPLEMENTED | $907,855 | $200,500 | - | - |
$3,855
-
MMBtu
|
- | - | $624,000 | $280,000 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs