ITAC Assessment: WI0375
ITAC logo
ITAC Assessment: WI0375
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2000
Principal Product Publication Insert Services
NAICS
n/a
SIC 2752: Commercial Printing, Lithographic
Sales Range $10
M
to 50
M
# of Employees 450
Plant Area 310,000
ft2
Annual Production 1,000,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $131,834 3,713,951
kWh
Electricity Demand $92,312 7,578
kW-mo/yr
Electricity Fees $12,401 -
Natural Gas $50,290 13,517
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,000,889 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $907,855

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 4.513: Re-arrange equipment layout to reduce labor costs $416,000 $140,000 - - - - - $416,000 - - -
02 4.512: Condense operation into one building $280,000 $60,000 - - - - - - $280,000 - -
03 4.452: Eliminate shift $208,000 - - - - - - $208,000 - - -
04 4.623: Employ modular jigs to reduce process set-up time $62,609 $2,520 - - - - - $62,400 - - $209
05 2.7142: Utilize higher efficiency lamps and/or ballasts $16,591 $22,283 $10,850
291,032
kWh
$5,741
-
kW-mo/yr
- - - - - - -
06 2.7135: Install occupancy sensors $6,364 $675 $4,059
108,734
kWh
$2,305
-
kW-mo/yr
- - - - - - -
07 3.8142: Distill contaminated solvents for reuse $4,097 $7,825 - - - $5,382
-
gal
$(-302.0)
-
lb
$(-682.0) - $(-301.0) -
08 2.1233: Analyze flue gas for proper air/fuel ratio $3,855 $500 - - $3,855
-
MMBtu
- - - - - -
09 2.2515: Use optimum thickness insulation $1,052 $1,084 - - $1,052
-
MMBtu
- - - - - -
10 2.4221: Install compressor air intakes in coolest locations $969 $740 $570
15,240
kWh
$399
-
kW-mo/yr
- - - - - - -
11 2.3132: Recharge batteries on during off-peak demand periods $957 $300 - $957
-
kW-mo/yr
- - - - - - -
12 4.821: Pay bills on time to avoid late fees $395 - - - - - - - $395 - -
TOTAL RECOMMENDED $1,000,889 $235,927 $15,479
415,006
kWh
$9,402
-
kW-mo/yr
$4,907
-
MMBtu
$5,382
-
gal
$(-302.0)
-
lb
$685,718 $280,395 $(-301.0) $209
TOTAL IMPLEMENTED $907,855 $200,500 - - $3,855
-
MMBtu
- - $624,000 $280,000 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs