ITAC Assessment: UD0833
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ITAC Assessment: UD0833
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Assessment Year 2011
Principal Product High Speed Inkjet Printing Systems
NAICS 333244: Printing Machinery and Equipment Manufacturing
SIC 3555: Printing Trades Machinery and Equipment
Sales Range $100
M
to 500
M
# of Employees 640
Plant Area 318,000
ft2
Annual Production 10,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,302,498 19,199,683
kWh
Electricity Demand $159,897 2,784
kW-mo/yr
Natural Gas $560,341 49,507
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $256,753 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,296

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7135: Install occupancy sensors $2,272 $300 $2,127
32,019
kWh
- - - - $145 -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,467 $25 $3,911
58,895
kWh
$556
-
kW-mo/yr
- - - - -
03 2.4224: Upgrade controls on compressors $24,064 $1,075 $21,929
330,252
kWh
$2,135
-
kW-mo/yr
- - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,026 $500 $5,150
77,554
kWh
$501
-
kW-mo/yr
- - - $(-625.0) -
05 2.4321: Upgrade obsolete equipment $3,710 $12,661 $3,381
50,923
kWh
$329
-
kW-mo/yr
- - - - -
06 2.4221: Install compressor air intakes in coolest locations $3,343 $500 $3,046
45,880
kWh
$297
-
kW-mo/yr
- - - - -
07 3.4116: Meter recycled water (to reduce sewer charges) $11,144 $600 - - - - $11,144
-
Tgal
- -
08 3.4116: Meter recycled water (to reduce sewer charges) $7,523 $10,500 $7,523
9,859
kWh
- - - - - -
09 2.6242: Minimize operation of equipment maintained in standby condition $5,553 $100 $4,303
64,800
kWh
- - - - - $1,250
10 2.6218: Turn off equipment when not in use $844 $50 - - - $844
-
MMBtu
- - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $83,814 $10,000 $15,684
236,206
kWh
- - $68,130
-
MMBtu
- - -
12 2.7264: Interlock heating and air conditioning systems to prevent simultaneous operation $37,935 $100 $595
91,980
kWh
$6,108
-
kW-mo/yr
- $31,232
-
MMBtu
- - -
13 2.7221: Lower temperature during the winter season and vice-versa $21,754 $100 - - - $21,754
-
MMBtu
- - -
14 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,701 $20,000 $16,130
242,924
kWh
$1,571
-
kW-mo/yr
- - - - -
15 2.7224: Reduce space conditioning during non-working hours $3,435 $100 - - - $3,435
-
MMBtu
- - -
16 2.7231: Use radiant heater for spot heating $1,061 $2,800 - - - $1,061
-
MMBtu
- - -
17 2.9114: Use solar heat to make electricty $23,107 $145,390 $3,999
60,230
kWh
- $19,108 - - - -
TOTAL RECOMMENDED $256,753 $204,801 $87,778
1,301,522
kWh
$11,497
-
kW-mo/yr
$19,108 $126,456
-
MMBtu
$11,144
-
Tgal
$(-480.0) $1,250
TOTAL IMPLEMENTED $52,296 $1,075 $9,679
228,774
kWh
$6,961
-
kW-mo/yr
- $35,511
-
MMBtu
- $145 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs