| Assessment Year | 2010 |
|---|---|
| Principal Product | Vacuum formed ceramic fiber high temperature insulation products |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3297: Nonclay Refractories |
| Sales Range | $5 M to 10M |
| # of Employees | 36 |
| Plant Area |
42,000
ft2
|
| Annual Production | 3,622,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $55,087 | 3,420,602 |
kWh
|
$0.016 |
| Electricity Demand | $21,423 | 227 |
kW-mo/yr
|
$94.37 |
| Natural Gas | $127,443 | 9,611 |
MMBtu
|
$13.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $33,716 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,398 | $100 | - |
$5,398
-
kW-mo/yr
|
- | |
| 02 | 2.4131: Size electric motors for peak operating efficiency | $2,976 | $2,000 |
$2,473
32,248
kWh
|
$503
-
kW-mo/yr
|
- | |
| 03 | 2.4323: Use optimum size and capacity equipment | $2,869 | $10,000 |
$2,220
28,947
kWh
|
$649
-
kW-mo/yr
|
- | |
| 04 | 2.6212: Turn off equipment during breaks, reduce operating time | $2,525 | $100 |
$2,525
32,920
kWh
|
- | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,681 | $25 |
$1,448
18,879
kWh
|
$233
-
kW-mo/yr
|
- | |
| 06 | 2.4154: Avoid rewinding motors more than twice | $783 | $971 |
$783
7,320
kWh
|
- | - | |
| 07 | 2.7135: Install occupancy sensors | $268 | $75 |
$268
3,499
kWh
|
- | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $214 | $60 |
$34
2,340
kWh
|
$180
-
kW-mo/yr
|
- | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $11,851 | $13,500 | - | - |
$11,851
-
MMBtu
|
|
| 10 | 2.2437: Recover waste heat from equipment | $5,151 | $1,200 | - | - |
$5,151
-
MMBtu
|
|
| TOTAL RECOMMENDED | $33,716 | $28,031 |
$9,751
126,153
kWh
|
$6,963
-
kW-mo/yr
|
$17,002
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs