ITAC Assessment: UD0816
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ITAC Assessment: UD0816
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Assessment Year 2010
Principal Product Blow molded, injection molded
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 291
Plant Area 198,000
ft2
Annual Production 13,476,977
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $450,369 9,616,440
kWh
Electricity Demand $359,547 2,122
kW-mo/yr
Natural Gas $44,725 4,423
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $108,424 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $81,880

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings
01 2.3212: Optimize plant power factor $2,978 - - - $2,978 -
02 2.6212: Turn off equipment during breaks, reduce operating time $1,468 - $1,468
32,625
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,881 - $12,131
269,568
kWh
$5,750
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $8,929 - $5,853
130,062
kWh
$3,076
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,108 - $2,693
59,836
kWh
$1,415
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $22,144 - $14,515
322,560
kWh
$7,629
-
kW-mo/yr
- -
07 2.2511: Insulate bare equipment $346 - $227
5,040
kWh
$119
-
kW-mo/yr
- -
08 2.2511: Insulate bare equipment $6,179 - $4,050
90,000
kWh
$2,129
-
kW-mo/yr
- -
09 2.2628: Utilize a less expensive cooling method $15,412 - $(-1,073.0)
(-13,241)
kWh
- - $16,485
-
Tgal
10 2.2625: Chill water to the highest temperature possible $3,601 - $3,601
80,016
kWh
- - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,426 - $7,426
165
kWh
- - -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,512 - $4,512
100,271
kWh
- - -
13 2.2614: Use cooling tower or economizer to replace chiller cooling $1,524 - $1,524
33,869
kWh
- - -
14 2.7261: Install timers and/or thermostats $10,027 - $10,027
955
kWh
- - -
15 2.7444: Close holes and openings in building such as broken windows $1,123 - $1,123
107
kWh
- - -
16 2.7491: Insulate glazing, walls, ceilings, and roofs $766 - $766
73
kWh
- - -
TOTAL RECOMMENDED $108,424 - $68,843
1,111,906
kWh
$20,118
-
kW-mo/yr
$2,978 $16,485
-
Tgal
TOTAL IMPLEMENTED $81,880 - $47,525
901,846
kWh
$17,870
-
kW-mo/yr
- $16,485
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs