| Assessment Year | 2009 |
|---|---|
| Principal Product | Warm/cold forgings with machining |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 148 |
| Plant Area |
138,000
ft2
|
| Annual Production | 34,200,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $925,609 | 10,620,400 |
kWh
|
$0.087 |
| Natural Gas | $519,579 | 48,281 |
MMBtu
|
$10.76 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $391,066 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $271,933 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3134: Shift from daytime to nighttime operation | $169,364 | - | - |
$169,364
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.6218: Turn off equipment when not in use | $75,878 | - |
$75,878
1,764,600
kWh
|
- | - | - | - | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $38,287 | $157,500 |
$20,640
480,000
kWh
|
$17,647
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $29,959 | $10,000 | - | - |
$29,959
-
MMBtu
|
- | - | - | |
| 05 | 2.2514: Cover open tanks | $11,513 | $5,220 | - | - |
$11,513
-
MMBtu
|
- | - | - | |
| 06 | 2.2511: Insulate bare equipment | $10,900 | $5,010 | - | - |
$10,900
-
MMBtu
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,909 | $17,420 |
$4,571
106,303
kWh
|
$3,474
-
kW-mo/yr
|
- | - | $864 | - | |
| 08 | 2.3212: Optimize plant power factor | $8,238 | $64,000 |
$8,238
-
kWh
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,111 | $12,665 |
$5,770
134,180
kWh
|
$4,385
-
kW-mo/yr
|
- | - | $(-2,044.0) | - | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $6,025 | $3,000 | - | - |
$6,025
-
MMBtu
|
- | - | - | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,165 | $11,747 |
$5,165
120,120
kWh
|
- | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,652 | $990 |
$2,087
48,524
kWh
|
$1,586
-
kW-mo/yr
|
- | - | $(-21.0) | - | |
| 13 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,419 | $748 |
$1,419
33,000
kWh
|
$2,000
-
kW-mo/yr
|
- | - | - | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,400 | $6,174 |
$2,291
53,276
kWh
|
$1,741
-
kW-mo/yr
|
- | - | $(-632.0) | - | |
| 15 | 2.2223: Enhance sensitivity of temperature control and cutoff | $2,991 | $15,000 | - | - |
$2,991
-
MMBtu
|
- | - | - | |
| 16 | 3.4116: Meter recycled water (to reduce sewer charges) | $2,636 | $4,000 | - | - | - |
$2,636
-
Tgal
|
- | - | |
| 17 | 2.4226: Use / purchase optimum sized compressor | $1,995 | - |
$1,995
46,400
kWh
|
- | - | - | - | - | |
| 18 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $624 | $1,000 |
$1,078
22,000
kWh
|
$946
-
kW-mo/yr
|
- | - | $(-1,200.0) | $(-200.0) | |
| TOTAL RECOMMENDED | $391,066 | $314,474 |
$129,132
2,808,403
kWh
|
$201,143
-
kW-mo/yr
|
$61,388
-
MMBtu
|
$2,636
-
Tgal
|
$(-3,033.0) | $(-200.0) | ||
| TOTAL IMPLEMENTED | $271,933 | $38,249 |
$93,670
2,175,283
kWh
|
$181,496
-
kW-mo/yr
|
- | - | $(-3,033.0) | $(-200.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs