Assessment Year | 2009 |
---|---|
Principal Product | Plastic Color Concentrate |
NAICS | 325991: Custom Compounding of Purchased Resins |
SIC | 3087: Custom Compounding of Purchased Plastics Resins |
Sales Range | $10 M to 50M |
# of Employees | 75 |
Plant Area |
90,000
ft2
|
Annual Production | 12,000,000
lb
|
Production Hrs. Annual | 6,000
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $317,733 | 5,890,500 |
kWh
|
$0.054 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $104,192 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $45,764 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings |
---|---|---|---|---|---|---|---|---|
01 | 2.7224: Reduce space conditioning during non-working hours | $40,310 | - |
$1,747
62,400
kWh
|
- |
$38,563
-
MMBtu
|
- | |
02 | 2.2443: Re-use or recycle hot or cold process exhaust air | $27,536 | - | - | - |
$27,536
-
MMBtu
|
- | |
03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,955 | $43,300 |
$9,415
336,240
kWh
|
$8,540
-
kW-mo/yr
|
- | - | |
04 | 2.2628: Utilize a less expensive cooling method | $4,717 | $11,000 |
$(-268.0)
(-9,600)
kWh
|
$(-254.0)
-
kW-mo/yr
|
- |
$5,239
-
Tgal
|
|
05 | 2.4224: Upgrade controls on compressors | $2,905 | $500 |
$2,905
103,740
kWh
|
- | - | - | |
06 | 2.2511: Insulate bare equipment | $2,125 | $300 |
$1,058
37,800
kWh
|
$1,067
-
kW-mo/yr
|
- | - | |
07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,002 | $10,000 |
$2,002
37,068
kWh
|
- | - | - | |
08 | 2.6231: Utilize controls to operate equipment only when needed | $1,781 | - |
$1,781
63,600
kWh
|
- | - | - | |
09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,807 | $2,958 |
$974
34,781
kWh
|
$833
-
kW-mo/yr
|
- | - | |
10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,251 | $3,537 |
$656
23,413
kWh
|
$595
-
kW-mo/yr
|
- | - | |
11 | 2.4239: Eliminate or reduce compressed air usage | $554 | - |
$554
19,800
kWh
|
- | - | - | |
12 | 2.4221: Install compressor air intakes in coolest locations | $481 | $200 |
$252
9,000
kWh
|
$229
-
kW-mo/yr
|
- | - | |
13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $768 | - |
$403
14,400
kWh
|
$365
-
kW-mo/yr
|
- | - | |
TOTAL RECOMMENDED | $104,192 | $71,795 |
$21,479
732,642
kWh
|
$11,375
-
kW-mo/yr
|
$66,099
-
MMBtu
|
$5,239
-
Tgal
|
||
TOTAL IMPLEMENTED | $45,764 | $500 |
$6,836
244,140
kWh
|
$365
-
kW-mo/yr
|
$38,563
-
MMBtu
|
- | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs