ITAC Assessment: UD0795
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ITAC Assessment: UD0795
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Assessment Year 2009
Principal Product Plastic Color Concentrate
NAICS 325991: Custom Compounding of Purchased Resins
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 90,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $317,733 5,890,500
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $104,192 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,764

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.7224: Reduce space conditioning during non-working hours $40,310 - $1,747
62,400
kWh
- $38,563
-
MMBtu
-
02 2.2443: Re-use or recycle hot or cold process exhaust air $27,536 - - - $27,536
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,955 $43,300 $9,415
336,240
kWh
$8,540
-
kW-mo/yr
- -
04 2.2628: Utilize a less expensive cooling method $4,717 $11,000 $(-268.0)
(-9,600)
kWh
$(-254.0)
-
kW-mo/yr
- $5,239
-
Tgal
05 2.4224: Upgrade controls on compressors $2,905 $500 $2,905
103,740
kWh
- - -
06 2.2511: Insulate bare equipment $2,125 $300 $1,058
37,800
kWh
$1,067
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,002 $10,000 $2,002
37,068
kWh
- - -
08 2.6231: Utilize controls to operate equipment only when needed $1,781 - $1,781
63,600
kWh
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,807 $2,958 $974
34,781
kWh
$833
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,251 $3,537 $656
23,413
kWh
$595
-
kW-mo/yr
- -
11 2.4239: Eliminate or reduce compressed air usage $554 - $554
19,800
kWh
- - -
12 2.4221: Install compressor air intakes in coolest locations $481 $200 $252
9,000
kWh
$229
-
kW-mo/yr
- -
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $768 - $403
14,400
kWh
$365
-
kW-mo/yr
- -
TOTAL RECOMMENDED $104,192 $71,795 $21,479
732,642
kWh
$11,375
-
kW-mo/yr
$66,099
-
MMBtu
$5,239
-
Tgal
TOTAL IMPLEMENTED $45,764 $500 $6,836
244,140
kWh
$365
-
kW-mo/yr
$38,563
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs