ITAC Assessment: UD0794
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ITAC Assessment: UD0794
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Assessment Year 2009
Principal Product Hardwood Veneer
NAICS 321211: Hardwood Veneer and Plywood Manufacturing
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area 84,400
ft2
Annual Production 5,235,099
units
Production Hrs. Annual 3,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $449,156 7,862,000
kWh
Natural Gas $18,073 1,765
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $160,294 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,680

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.5194: Redesign process $60,982 $300,000 - - - $10,982
-
MMBtu
- $50,000
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $46,758 - - $46,758
-
kW-mo/yr
- - - -
03 2.3511: Use plant owned transformers or lease transformers $20,779 $50,000 - - $20,779 - - -
04 2.4224: Upgrade controls on compressors $9,841 $10,000 $5,720
142,128
kWh
$4,121
-
kW-mo/yr
- - - -
05 2.6231: Utilize controls to operate equipment only when needed $7,981 $19,425 $7,981
275,232
kWh
- - - - -
06 2.8114: Change rate schedules or other changes in utility service $6,273 $1,000 - - - - $6,273
-
Tgal
-
07 2.4224: Upgrade controls on compressors $3,255 - $1,363
47,000
kWh
$1,892
-
kW-mo/yr
- - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $3,202 - $1,341
46,248
kWh
$1,861
-
kW-mo/yr
- - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,223 $1,000 $512
17,672
kWh
$711
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $160,294 $381,425 $16,917
528,280
kWh
$55,343
-
kW-mo/yr
$20,779 $10,982
-
MMBtu
$6,273
-
Tgal
$50,000
TOTAL IMPLEMENTED $7,680 $1,000 $3,216
110,920
kWh
$4,464
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs