| Assessment Year | 2008 |
|---|---|
| Principal Product | PVC Fencing Products |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 156 |
| Plant Area |
222,000
ft2
|
| Annual Production | 35,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $834,882 | 10,706,088 |
kWh
|
$0.078 |
| Natural Gas | $73,266 | 6,072 |
MMBtu
|
$12.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $329,051 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.623: Employ modular jigs to reduce process set-up time | $123,480 | $15,500 | - | - | - | - | $123,480 | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $46,375 | $75,000 |
$27,972
756,000
kWh
|
$18,403
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.3212: Optimize plant power factor | $44,362 | $13,500 | - | - | $44,362 | - | - | |
| 04 | 2.3137: Use power during off-peak periods | $19,834 | - | - |
$19,834
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4131: Size electric motors for peak operating efficiency | $19,298 | $4,400 |
$11,630
315,000
kWh
|
$7,668
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,375 | $24,502 |
$8,684
235,200
kWh
|
$5,725
-
kW-mo/yr
|
- | - | $966 | |
| 07 | 2.7231: Use radiant heater for spot heating | $14,677 | $26,000 | - | - | - |
$14,677
-
MMBtu
|
- | |
| 08 | 2.4131: Size electric motors for peak operating efficiency | $10,565 | $24,000 |
$6,374
172,284
kWh
|
$4,191
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,327 | $17,943 |
$3,738
101,239
kWh
|
$5,589
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4226: Use / purchase optimum sized compressor | $7,128 | - |
$7,128
192,665
kWh
|
- | - | - | - | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,237 | $12,500 |
$3,785
102,312
kWh
|
$1,452
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,465 | $7,440 |
$3,712
100,585
kWh
|
$1,479
-
kW-mo/yr
|
- | - | $274 | |
| 13 | 2.6231: Utilize controls to operate equipment only when needed | $2,512 | - |
$2,512
67,900
kWh
|
- | - | - | - | |
| 14 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,907 | - |
$1,150
31,080
kWh
|
$757
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.4221: Install compressor air intakes in coolest locations | $1,701 | $2,000 |
$1,026
27,720
kWh
|
$675
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.4224: Upgrade controls on compressors | $828 | - |
$828
22,400
kWh
|
- | - | - | - | |
| 17 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $980 | $1,000 |
$591
15,960
kWh
|
$389
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $329,051 | $223,785 |
$79,130
2,140,345
kWh
|
$66,162
-
kW-mo/yr
|
$44,362 |
$14,677
-
MMBtu
|
$124,720 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs