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ITAC Assessment: UD0749
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ITAC Assessment: UD0749
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2006
Principal Product Steel Castings
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 900
Plant Area 650,000
ft2
Annual Production 55,000
ton
Production Hrs. Annual 6,600
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,653,513 59,834,052
kWh
Natural Gas $2,871,038 272,175
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,221,943 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $495,198

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.2314: Replace heat treating oven with more efficient unit $973,467 $1,500,000 - $273,467
-
MMBtu
$700,000
02 2.7314: Reduce ventilation air $359,088 - - $359,088
-
MMBtu
-
03 2.1113: Reduce combustion air flow to optimum $211,000 $7,200 - $211,000
-
MMBtu
-
04 2.2311: Heat treat parts only to required specifications or standards $151,097 - - $151,097
-
MMBtu
-
05 2.2511: Insulate bare equipment $128,436 $44,181 - $128,436
-
MMBtu
-
06 2.2312: Minimize non-essential material in heat treatment process $127,000 $20,000 - $127,000
-
MMBtu
-
07 2.2414: Use waste heat from hot flue gases to preheat $111,197 $15,000 - $111,197
-
MMBtu
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $98,501 $34,560 $100,901
2,293,200
kWh
- $(-2,400.0)
09 2.4224: Upgrade controls on compressors $25,009 $45,000 $25,009
568,380
kWh
- -
10 2.7261: Install timers and/or thermostats $22,598 $20,000 - $22,598
-
MMBtu
-
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,254 - $5,254
119,402
kWh
- -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $4,896 $13,819 $4,727
107,421
kWh
- $169
13 2.2212: Use minimum safe oven ventilation $4,400 - - $4,400
-
MMBtu
-
TOTAL RECOMMENDED $2,221,943 $1,699,760 $135,891
3,088,403
kWh
$1,388,283
-
MMBtu
$697,769
TOTAL IMPLEMENTED $495,198 $150,941 $131,164
2,980,982
kWh
$366,434
-
MMBtu
$(-2,400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs