ITAC Assessment: IA0282
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ITAC Assessment: IA0282
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Assessment Year 2001
Principal Product Gray and ductile iron castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 11
Plant Area 82,000
ft2
Annual Production 23,400
ton
Production Hrs. Annual 6,240
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $182,109 5,304,024
kWh
Electricity Demand $57,020 11,616
kW-mo/yr
Natural Gas $167,278 28,179
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $68,068 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,436

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $489 $174 $352
11,667
kWh
$137
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $2,739 $290 $1,976
65,440
kWh
$763
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $836 $25 $603
19,968
kWh
$233
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,095 $3,205 $786
26,023
kWh
$309
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,847 - $2,054
68,016
kWh
$793
-
kW-mo/yr
- -
06 2.4133: Use most efficient type of electric motors $4,255 - $3,070
101,665
kWh
$1,185
-
kW-mo/yr
- -
07 2.2437: Recover waste heat from equipment $3,297 $1,111 - - $3,297
-
MMBtu
-
08 2.7231: Use radiant heater for spot heating $6,750 $9,596 - - $6,750
-
MMBtu
-
09 4.322: Eliminate old stock and modify inventory control $45,760 $58,400 n/a - - - $45,760
TOTAL RECOMMENDED $68,068 $72,801 $8,841
292,779
kWh
$3,420
-
kW-mo/yr
$10,047
-
MMBtu
$45,760
TOTAL IMPLEMENTED $15,436 $12,975 $6,262
207,371
kWh
$2,424
-
kW-mo/yr
$6,750
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs