ITAC Assessment: UD0724
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ITAC Assessment: UD0724
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Assessment Year 2005
Principal Product Automotive Lifts
NAICS 333921: Elevator and Moving Stairway Manufacturing
SIC 3534: Elevators and Moving Stairways
Sales Range $100
M
to 500
M
# of Employees 450
Plant Area 170,000
ft2
Annual Production 28,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $138,086 7,485,098
kWh
Electricity Demand $268,541 19,056
kW-mo/yr
Natural Gas $371,568 43,853
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $152,299 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,798

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.3511: Use plant owned transformers or lease transformers $59,198 $30,000 - - $59,198
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $33,240 $102,000 $14,380
846,000
kWh
$17,210
-
kW-mo/yr
- $1,650
03 2.7134: Use photocell controls $16,400 - - - $16,400
-
MMBtu
-
04 2.2511: Insulate bare equipment $13,563 $6,505 - - $13,563
-
MMBtu
-
05 2.7262: Separate controls of air handlers from ac/ heating systems $9,550 $530 - - $9,550
-
MMBtu
-
06 2.2414: Use waste heat from hot flue gases to preheat $6,922 $4,800 $1,800
90,000
kWh
$5,122
-
kW-mo/yr
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $4,199 $7,500 $784
39,200
kWh
$3,415
-
kW-mo/yr
- -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,477 - $1,565
93,825
kWh
$1,912
-
kW-mo/yr
- -
09 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown $3,364 - $1,530
90,000
kWh
$1,834
-
kW-mo/yr
- -
10 2.4231: Reduce the pressure of compressed air to the minimum required $1,915 - $778
45,800
kWh
$1,137
-
kW-mo/yr
- -
11 2.4221: Install compressor air intakes in coolest locations $471 $880 $175
10,313
kWh
$296
-
kW-mo/yr
- -
TOTAL RECOMMENDED $152,299 $152,215 $21,012
1,215,138
kWh
$30,926
-
kW-mo/yr
$98,711
-
MMBtu
$1,650
TOTAL IMPLEMENTED $33,798 $7,385 $1,705
100,313
kWh
$2,130
-
kW-mo/yr
$29,963
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs