Assessment Year | 2005 |
---|---|
Principal Product | Molded Plastics |
NAICS | 326199: All Other Plastics Product Manufacturing |
SIC | 3089: Plastics Products, Not Elsewhere Classified |
Sales Range | $50 M to 100M |
# of Employees | 200 |
Plant Area |
150,000
ft2
|
Annual Production | 42,000,000
lb
|
Production Hrs. Annual | 8,736
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $664,871 | 25,668,000 |
kWh
|
$0.026 |
Electricity Demand | $565,500 | 44,232 |
kW-mo/yr
|
$12.78 |
Natural Gas | $62,800 | 7,700 |
MMBtu
|
$8.16 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $709,027 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $66,106 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | Primary Product Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 4.621: Use fixtures to reduce machine changeout times | $409,000 | $15,000 | - | - | - | - | $409,000 | |
02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $77,400 | $62,900 |
$41,300
1,590,254
kWh
|
$27,900
-
kW-mo/yr
|
- | $8,200 | - | |
03 | 4.621: Use fixtures to reduce machine changeout times | $64,584 | $200,000 | - | - | - | - | $64,584 | |
04 | 2.2511: Insulate bare equipment | $42,615 | $44,322 |
$25,439
978,432
kWh
|
$17,176
-
kW-mo/yr
|
- | - | - | |
05 | 2.4151: Develop a repair/replace policy | $45,734 | $178,576 |
$27,331
1,051,200
kWh
|
$18,403
-
kW-mo/yr
|
- | - | - | |
06 | 2.7314: Reduce ventilation air | $37,367 | $19,721 | - | - |
$37,367
-
MMBtu
|
- | - | |
07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $19,025 | $13,430 |
$11,357
436,800
kWh
|
$7,668
-
kW-mo/yr
|
- | - | - | |
08 | 2.7134: Use photocell controls | $4,300 | $12,500 |
$4,300
167,000
kWh
|
- | - | - | - | |
09 | 2.4221: Install compressor air intakes in coolest locations | $3,805 | $2,598 |
$2,271
87,360
kWh
|
$1,534
-
kW-mo/yr
|
- | - | - | |
10 | 2.3137: Use power during off-peak periods | $2,913 | - | - |
$2,913
-
kW-mo/yr
|
- | - | - | |
11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,522 | $3,044 |
$909
34,944
kWh
|
$613
-
kW-mo/yr
|
- | - | - | |
12 | 2.4239: Eliminate or reduce compressed air usage | $762 | $362 |
$456
17,520
kWh
|
$306
-
kW-mo/yr
|
- | - | - | |
TOTAL RECOMMENDED | $709,027 | $552,453 |
$113,363
4,363,510
kWh
|
$76,513
-
kW-mo/yr
|
$37,367
-
MMBtu
|
$8,200 | $473,584 | ||
TOTAL IMPLEMENTED | $66,106 | $203,044 |
$909
34,944
kWh
|
$613
-
kW-mo/yr
|
- | - | $64,584 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | Primary Product Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs