ITAC Assessment: UD0718
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ITAC Assessment: UD0718
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Assessment Year 2005
Principal Product Molded Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 150,000
ft2
Annual Production 42,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $664,871 25,668,000
kWh
Electricity Demand $565,500 44,232
kW-mo/yr
Natural Gas $62,800 7,700
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $709,027 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,106

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Primary Product Savings
01 4.621: Use fixtures to reduce machine changeout times $409,000 $15,000 - - - - $409,000
02 2.7142: Utilize higher efficiency lamps and/or ballasts $77,400 $62,900 $41,300
1,590,254
kWh
$27,900
-
kW-mo/yr
- $8,200 -
03 4.621: Use fixtures to reduce machine changeout times $64,584 $200,000 - - - - $64,584
04 2.2511: Insulate bare equipment $42,615 $44,322 $25,439
978,432
kWh
$17,176
-
kW-mo/yr
- - -
05 2.4151: Develop a repair/replace policy $45,734 $178,576 $27,331
1,051,200
kWh
$18,403
-
kW-mo/yr
- - -
06 2.7314: Reduce ventilation air $37,367 $19,721 - - $37,367
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,025 $13,430 $11,357
436,800
kWh
$7,668
-
kW-mo/yr
- - -
08 2.7134: Use photocell controls $4,300 $12,500 $4,300
167,000
kWh
- - - -
09 2.4221: Install compressor air intakes in coolest locations $3,805 $2,598 $2,271
87,360
kWh
$1,534
-
kW-mo/yr
- - -
10 2.3137: Use power during off-peak periods $2,913 - - $2,913
-
kW-mo/yr
- - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $1,522 $3,044 $909
34,944
kWh
$613
-
kW-mo/yr
- - -
12 2.4239: Eliminate or reduce compressed air usage $762 $362 $456
17,520
kWh
$306
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $709,027 $552,453 $113,363
4,363,510
kWh
$76,513
-
kW-mo/yr
$37,367
-
MMBtu
$8,200 $473,584
TOTAL IMPLEMENTED $66,106 $203,044 $909
34,944
kWh
$613
-
kW-mo/yr
- - $64,584
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs