| Assessment Year | 2005 |
|---|---|
| Principal Product | Silk screen, lithographic paper, metal and plastic signs |
| NAICS | 323111: Commercial Printing (except Screen and Books) |
| SIC | 2752: Commercial Printing, Lithographic |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
270,000
ft2
|
| Annual Production | 1,110
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $84,002 | 2,081,260 |
kWh
|
$0.040 |
| Electricity Demand | $121,306 | 6,576 |
kW-mo/yr
|
$18.45 |
| Natural Gas | $133,826 | 15,433 |
MMBtu
|
$8.67 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $179,984 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $117,921 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.2176: Increase use of automation | $68,000 | $145,000 | - | - | - | $68,000 | - | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $40,398 | - | - |
$40,398
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,783 | $39,200 |
$5,540
205,176
kWh
|
$10,243
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2113: Repair or replace steam traps | $12,702 | $5,400 | - | - |
$12,702
-
MMBtu
|
- | - | - | |
| 05 | 2.7264: Interlock heating and air conditioning systems to prevent simultaneous operation | $12,000 | $2,300 | - | - | - | - | - | $12,000 | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $9,225 | - | - | - |
$9,225
-
MMBtu
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,553 | $11,448 |
$2,022
74,903
kWh
|
$6,531
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.8118: Check for accuracy of utility / power meters | $5,395 | - | - | - | - | - | $5,395 | - | |
| 09 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $3,658 | $2,526 |
$(-324.0)
(-12,000)
kWh
|
$(-518.0)
-
kW-mo/yr
|
- | - | - | $4,500 | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,845 | - |
$313
11,600
kWh
|
$1,532
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.2515: Use optimum thickness insulation | $1,314 | $1,962 | - | - |
$1,314
-
MMBtu
|
- | - | - | |
| 12 | 2.2511: Insulate bare equipment | $670 | $780 | - | - |
$670
-
MMBtu
|
- | - | - | |
| 13 | 2.4224: Upgrade controls on compressors | $441 | $882 |
$441
16,331
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $179,984 | $209,498 |
$7,992
296,010
kWh
|
$58,186
-
kW-mo/yr
|
$23,911
-
MMBtu
|
$68,000 | $5,395 | $16,500 | ||
| TOTAL IMPLEMENTED | $117,921 | $203,574 |
$7,238
268,079
kWh
|
$16,256
-
kW-mo/yr
|
$21,927
-
MMBtu
|
$68,000 | - | $4,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs