| Assessment Year | 2004 |
|---|---|
| Principal Product | Gelatin Based Desserts and Dairy Dips |
| NAICS | 311513: Cheese Manufacturing |
| SIC | 2022: Natural, Processed, and Imitation Cheese |
| Sales Range | $10 M to 50M |
| # of Employees | 168 |
| Plant Area |
60,000
ft2
|
| Annual Production | 40,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $93,351 | 4,093,954 |
kWh
|
$0.023 |
| Electricity Demand | $110,276 | 9,132 |
kW-mo/yr
|
$12.08 |
| Natural Gas | $160,825 | 21,394 |
MMBtu
|
$7.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $301,364 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Water Consumption Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.7214: Reduce or eliminate waste | $85,956 | $19,600 | - | - | - | - |
$34,476
-
lb
|
$51,480 | - | - | |
| 02 | 2.1241: Reduce excessive boiler blowdown | $55,242 | $1,619 | - | - | - |
$42,529
-
Tgal
|
- | - |
$12,713
-
Tgal
|
- | |
| 03 | 3.4155: Meter waste water | $51,851 | $15,700 | - | - | - |
$51,851
-
Tgal
|
- | - | - | - | |
| 04 | 3.7214: Reduce or eliminate waste | $38,220 | $620 | - | - | - | - |
$37,440
-
lb
|
$780 | - | - | |
| 05 | 2.7314: Reduce ventilation air | $22,847 | $31,250 |
$(-1,030.0)
(-46,800)
kWh
|
$(-1,123.0)
-
kW-mo/yr
|
- | - | - | - | - | $25,000 | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $8,494 | $1,500 |
$3,552
154,440
kWh
|
$4,942
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $7,577 | $16,000 | - | - |
$7,577
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.1241: Reduce excessive boiler blowdown | $6,179 | $4,000 | - | - |
$5,422
-
MMBtu
|
$584
-
Tgal
|
- | - |
$173
-
Tgal
|
- | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,926 | - | - | - |
$5,926
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.2136: Install / repair insulation on steam lines | $5,896 | $4,800 | - | - |
$5,896
-
MMBtu
|
- | - | - | - | - | |
| 11 | 2.2135: Repair and eliminate steam leaks | $5,373 | $146 | - | - |
$2,843
-
MMBtu
|
$2,530
-
Tgal
|
- | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,315 | $16,140 |
$3,090
134,352
kWh
|
$2,225
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,444 | $3,294 |
$722
31,400
kWh
|
$722
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 14 | 2.7122: Disconnect ballasts | $397 | $30 |
$198
8,611
kWh
|
$199
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 15 | 2.4239: Eliminate or reduce compressed air usage | $386 | $174 |
$161
7,020
kWh
|
$225
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 16 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $261 | $125 |
$108
4,680
kWh
|
$144
-
kW-mo/yr
|
- | - | - | - | - | $9 | |
| TOTAL RECOMMENDED | $301,364 | $114,998 |
$6,801
293,703
kWh
|
$7,334
-
kW-mo/yr
|
$27,664
-
MMBtu
|
$97,494
-
Tgal
|
$71,916
-
lb
|
$52,260 |
$12,886
-
Tgal
|
$25,009 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Water Consumption Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs