| Assessment Year | 2005 |
|---|---|
| Principal Product | Powdered Metal Parts |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
110,000
ft2
|
| Annual Production | 7,000,000
lb
|
| Production Hrs. Annual | 6,874
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,500,000 | - |
|
- |
| Electricity Demand | $60,348 | - |
|
- |
| Natural Gas | $98,353 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $126,555 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.1113: Reduce combustion air flow to optimum | $85,726 | $22,992 | - |
$85,726
-
MMBtu
|
|
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $500 | $300 |
$500
5,000
kWh
|
- | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $425 | - |
$425
1,788
kWh
|
- | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $9,400 | - |
$9,400
677
kWh
|
- | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $77 | - |
$77
141
kWh
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $30,427 | - |
$30,427
1,736
kWh
|
- | |
| TOTAL RECOMMENDED | $126,555 | $23,292 |
$40,829
9,342
kWh
|
$85,726
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs