| Assessment Year | 2004 |
|---|---|
| Principal Product | Aluminum Castings |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 80 |
| Plant Area |
30,000
ft2
|
| Annual Production | 2,300,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $48,557 | 1,587,937 |
kWh
|
$0.031 |
| Electricity Demand | $51,867 | 4,284 |
kW-mo/yr
|
$12.11 |
| Natural Gas | $296,256 | 40,284 |
MMBtu
|
$7.35 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $114,417 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,359 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.446: Automate finishing process | $50,850 | $28,500 | - | - | - | $50,850 | - | |
| 02 | 2.2514: Cover open tanks | $19,683 | $2,870 | - | - |
$19,683
-
MMBtu
|
- | - | |
| 03 | 4.514: Re-arrange equipment layout to reduce handling costs | $11,250 | - | - | - | - | $11,250 | - | |
| 04 | 3.1161: Eliminate/reduce an operation | $9,375 | - | - | - | - | $9,375 | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $9,026 | $2,405 | - | - |
$9,026
-
MMBtu
|
- | - | |
| 06 | 4.132: Purchase new equipment to reduce material use / cost | $6,615 | $13,230 | - | - |
$6,615
-
MMBtu
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,891 | $600 |
$756
36,000
kWh
|
$1,135
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.1116: Improve combustion control capability | $1,617 | - | - | - |
$1,617
-
MMBtu
|
- | - | |
| 09 | 2.7122: Disconnect ballasts | $1,218 | $53 |
$609
19,320
kWh
|
$609
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7442: Keep doors and windows shut when not on use | $845 | - | - | - |
$845
-
MMBtu
|
- | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $631 | $486 |
$252
12,000
kWh
|
$379
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7314: Reduce ventilation air | $1,416 | - | - | - | - | - | $1,416 | |
| TOTAL RECOMMENDED | $114,417 | $48,144 |
$1,617
67,320
kWh
|
$2,123
-
kW-mo/yr
|
$37,786
-
MMBtu
|
$71,475 | $1,416 | ||
| TOTAL IMPLEMENTED | $14,359 | $1,086 |
$1,008
48,000
kWh
|
$1,514
-
kW-mo/yr
|
$2,462
-
MMBtu
|
$9,375 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs