| Assessment Year | 2004 |
|---|---|
| Principal Product | Punches and dies |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3569: General Industrial Machinery and Equipment, Not Elsewhere |
| Sales Range | $5 M to 10M |
| # of Employees | 70 |
| Plant Area |
55,000
ft2
|
| Annual Production | 143,000
pieces
|
| Production Hrs. Annual | 5,720
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $83,712 | 87,776 |
kWh
|
$0.95 |
| Electricity Demand | $87,776 | 6,684 |
kW-mo/yr
|
$13.13 |
| Natural Gas | $29,754 | 3,956 |
MMBtu
|
$7.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $52,676 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,109 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7242: Change zone reheat coils to variable air volume boxes | $24,929 | $9,930 |
$11,536
427,241
kWh
|
- |
$13,393
-
MMBtu
|
- | - | |
| 02 | 2.7241: Install outside air damper / economizer on hvac unit | $9,916 | $9,244 |
$9,916
367,259
kWh
|
- | - | - | - | |
| 03 | 2.7264: Interlock heating and air conditioning systems to prevent simultaneous operation | $4,576 | $7,366 |
$1,026
38,016
kWh
|
$700
-
kW-mo/yr
|
$2,850
-
MMBtu
|
- | - | |
| 04 | 2.5123: Reduce fluid flow rates | $4,171 | $2,400 |
$2,039
75,504
kWh
|
$2,132
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $1,955 | $5,625 | - | - |
$1,955
-
MMBtu
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,580 | - |
$630
23,400
kWh
|
$950
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.6218: Turn off equipment when not in use | $1,533 | $2,240 |
$1,533
56,784
kWh
|
- | - | - | - | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $1,197 | $86 |
$338
12,519
kWh
|
$859
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7124: Make a practice of turning off lights when not needed | $1,085 | $6 |
$534
19,719
kWh
|
$551
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4155: Standardize motor inventory | $952 | $340 | - | - | - |
$952
-
Tgal
|
- | |
| 11 | 2.8118: Check for accuracy of utility / power meters | $352 | - | - | - | - | - | $352 | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $430 | $170 |
$150
5,720
kWh
|
$280
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $52,676 | $37,407 |
$27,702
1,026,162
kWh
|
$5,472
-
kW-mo/yr
|
$18,198
-
MMBtu
|
$952
-
Tgal
|
$352 | ||
| TOTAL IMPLEMENTED | $11,109 | $9,936 |
$3,845
142,640
kWh
|
$4,062
-
kW-mo/yr
|
$2,850
-
MMBtu
|
- | $352 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs