| Assessment Year | 2003 |
|---|---|
| Principal Product | injection molded automotive parts |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
40,000
ft2
|
| Annual Production | 30,000,000
pieces
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $318,127 | 6,440,628 |
kWh
|
$0.049 |
| Electricity Demand | $64,853 | 15,552 |
kW-mo/yr
|
$4.17 |
| Natural Gas | $253 | 22 |
MMBtu
|
$11.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $121,447 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,560 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Fuel Oil #1 Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.625: Develop standard operating procedures | $34,560 | - | - | - | - | - | - | $34,560 | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $23,504 | $37,800 |
$19,763
420,480
kWh
|
$3,741
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,995 | $29,250 |
$5,875
195,840
kWh
|
$3,823
-
kW-mo/yr
|
- | - | - | $(-228.0) | $525 | |
| 04 | 2.3212: Optimize plant power factor | $15,725 | $6,450 |
$6,840
228,000
kWh
|
- | $8,885 | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $8,700 | $770 |
$7,315
155,520
kWh
|
$1,385
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $4,792 | $100 |
$4,245
90,317
kWh
|
$547
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7221: Lower temperature during the winter season and vice-versa | $4,780 | - |
$4,780
101,694
kWh
|
- | - | - | - | - | - | |
| 08 | 2.4225: Install common header on compressors | $3,865 | - |
$3,250
69,120
kWh
|
$615
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.2511: Insulate bare equipment | $3,252 | $8,000 |
$2,734
58,176
kWh
|
$518
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $2,396 | $613 |
$1,474
47,232
kWh
|
$922
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 3.4155: Meter waste water | $1,513 | $2,000 | - | - | - | - |
$1,513
-
Tgal
|
- | - | |
| 12 | 3.5112: Reprocess spent oils on site for re-use | $3,323 | $3,503 | - | - | - |
$3,323
-
MMBtu
|
- | - | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,290 | $660 |
$1,085
23,040
kWh
|
$205
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.7261: Install timers and/or thermostats | $1,207 | $4,000 |
$1,207
25,691
kWh
|
- | - | - | - | - | - | |
| 15 | 2.4221: Install compressor air intakes in coolest locations | $1,000 | $1,400 |
$840
17,850
kWh
|
$160
-
kW-mo/yr
|
- | - | - | - | - | |
| 16 | 2.4231: Reduce the pressure of compressed air to the minimum required | $965 | - |
$810
17,280
kWh
|
$155
-
kW-mo/yr
|
- | - | - | - | - | |
| 17 | 2.4239: Eliminate or reduce compressed air usage | $580 | $110 |
$450
9,600
kWh
|
$130
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $121,447 | $94,656 |
$60,668
1,459,840
kWh
|
$12,201
-
kW-mo/yr
|
$8,885 |
$3,323
-
MMBtu
|
$1,513
-
Tgal
|
$34,332 | $525 | ||
| TOTAL IMPLEMENTED | $34,560 | - | - | - | - | - | - | $34,560 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Fuel Oil #1 Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs