| Assessment Year | 2003 |
|---|---|
| Principal Product | Aluminum cylinder heads, pistons and water passages |
| NAICS | 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $100 M to 500M |
| # of Employees | 392 |
| Plant Area |
169,000
ft2
|
| Annual Production | 8,560,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,404,850 | 29,754,740 |
kWh
|
$0.047 |
| Electricity Demand | $89,670 | 48,400 |
kW-mo/yr
|
$1.85 |
| Natural Gas | $867,604 | 159,122 |
MMBtu
|
$5.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $146,736 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $107,515 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7224: Reduce space conditioning during non-working hours | $57,760 | - |
$24,310
552,558
kWh
|
- |
$33,450
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $27,800 | $78,325 |
$25,970
590,400
kWh
|
$1,830
-
kW-mo/yr
|
- | - | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $15,500 | $980 |
$15,500
352,800
kWh
|
- | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $12,900 | $725 |
$12,050
273,600
kWh
|
$850
-
kW-mo/yr
|
- | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $9,840 | - |
$9,190
208,800
kWh
|
$650
-
kW-mo/yr
|
- | - | |
| 06 | 2.4237: Substitute compressed air cooling with water or air cooling | $6,015 | $3,150 |
$5,545
126,000
kWh
|
$470
-
kW-mo/yr
|
- | - | |
| 07 | 2.2211: Use optimum temperature | $5,406 | $500 |
$5,269
119,760
kWh
|
- | - |
$137
-
Tgal
|
|
| 08 | 2.4235: Remove or close off unneeded compressed air lines | $4,745 | $2,400 |
$4,435
100,800
kWh
|
$310
-
kW-mo/yr
|
- | - | |
| 09 | 2.7261: Install timers and/or thermostats | $2,654 | $1,000 | - | - |
$2,654
-
MMBtu
|
- | |
| 10 | 3.4116: Meter recycled water (to reduce sewer charges) | $2,251 | $2,000 | - | - | - |
$2,251
-
Tgal
|
|
| 11 | 2.7122: Disconnect ballasts | $1,865 | $90 |
$1,742
39,600
kWh
|
$123
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $146,736 | $89,170 |
$104,011
2,364,318
kWh
|
$4,233
-
kW-mo/yr
|
$36,104
-
MMBtu
|
$2,388
-
Tgal
|
||
| TOTAL IMPLEMENTED | $107,515 | $7,195 |
$67,227
1,528,158
kWh
|
$1,933
-
kW-mo/yr
|
$36,104
-
MMBtu
|
$2,251
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs