ITAC Assessment: UD0674
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ITAC Assessment: UD0674
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Assessment Year 2003
Principal Product Air cleaning equipment
NAICS 333413: Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564: Industrial and Commercial Fans and Blowers and Air Purification Equipment
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 125,000
ft2
Annual Production 6,000
pieces
Production Hrs. Annual 2,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $79,491 2,465,079
kWh
Electricity Demand $95,810 7,920
kW-mo/yr
Natural Gas $27,604 5,616
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $37,033 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,589

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7243: Improve air circulation with destratification fans / other methods $18,633 $45,760 $(-150.0)
1,512
kWh
$3,347
-
kW-mo/yr
$14,986
-
MMBtu
$450
02 4.111: Add equipment/ operators to reduce production bottleneck $8,166 $30,000 - - - $8,166
03 4.454: Modify startup/shutdown times $2,311 - $2,311
88,920
kWh
- - -
04 2.2511: Insulate bare equipment $1,353 $2,168 - - $1,353
-
MMBtu
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,100 $3,078 $362
13,908
kWh
$738
-
kW-mo/yr
- -
06 2.7261: Install timers and/or thermostats $753 $1,048 $261
12,422
kWh
- $492
-
MMBtu
-
07 2.6212: Turn off equipment during breaks, reduce operating time $715 - $715
27,500
kWh
- - -
08 2.7131: Add area lighting switches $687 $500 $169
8,052
kWh
$518
-
kW-mo/yr
- -
09 2.1223: Install smaller boiler (increase high fire duty cycle) $623 $604 $364
14,096
kWh
$259
-
kW-mo/yr
- -
10 2.4221: Install compressor air intakes in coolest locations $554 $2,200 $182
7,015
kWh
$372
-
kW-mo/yr
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $509 $142 $112
4,381
kWh
$397
-
kW-mo/yr
- -
12 2.4231: Reduce the pressure of compressed air to the minimum required $481 - $158
6,100
kWh
$323
-
kW-mo/yr
- -
13 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $475 $350 $475
18,270
kWh
- - -
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $360 $100 $118
4,575
kWh
$242
-
kW-mo/yr
- -
15 2.7122: Disconnect ballasts $313 $44 $103
3,965
kWh
$210
-
kW-mo/yr
- -
TOTAL RECOMMENDED $37,033 $85,994 $5,180
210,716
kWh
$6,406
-
kW-mo/yr
$16,831
-
MMBtu
$8,616
TOTAL IMPLEMENTED $10,589 $32,344 $1,276
49,155
kWh
$1,147
-
kW-mo/yr
- $8,166
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs