Assessment Year | 2003 |
---|---|
Principal Product | Machined parts and systems |
NAICS | 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing |
SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
Sales Range | $10 M to 50M |
# of Employees | 90 |
Plant Area |
70,000
ft2
|
Annual Production | 10,000
pieces
|
Production Hrs. Annual | 5,000
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $46,016 | 1,576,800 |
kWh
|
$0.029 |
Electricity Demand | $71,974 | 5,148 |
kW-mo/yr
|
$13.98 |
Natural Gas | $9,860 | 1,220 |
MMBtu
|
$8.08 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $17,358 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $4,272 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Increase in Production Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 4.424: Improve space comfort conditioning | $4,100 | $5,938 | - | - | - | - | - | $4,100 | |
02 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $4,006 | $2,200 | - | - | - |
$4,006
-
gal
|
- | - | |
03 | 2.7224: Reduce space conditioning during non-working hours | $2,950 | $800 |
$750
30,000
kWh
|
- |
$2,200
-
MMBtu
|
- | - | - | |
04 | 2.4226: Use / purchase optimum sized compressor | $1,823 | $1,500 |
$810
30,000
kWh
|
$1,013
-
kW-mo/yr
|
- | - | - | - | |
05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,817 | - | - |
$2,617
-
kW-mo/yr
|
- | - | $(-800.0) | - | |
06 | 2.7261: Install timers and/or thermostats | $971 | $800 | - |
$971
-
kW-mo/yr
|
- | - | - | - | |
07 | 2.4239: Eliminate or reduce compressed air usage | $541 | $2,030 |
$203
7,500
kWh
|
$338
-
kW-mo/yr
|
- | - | - | - | |
08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $365 | - |
$162
6,000
kWh
|
$203
-
kW-mo/yr
|
- | - | - | - | |
09 | 2.7122: Disconnect ballasts | $328 | $65 |
$146
5,400
kWh
|
$182
-
kW-mo/yr
|
- | - | - | - | |
10 | 2.7135: Install occupancy sensors | $204 | $549 |
$86
3,175
kWh
|
$118
-
kW-mo/yr
|
- | - | - | - | |
11 | 2.7134: Use photocell controls | $172 | $154 |
$71
2,628
kWh
|
$101
-
kW-mo/yr
|
- | - | - | - | |
12 | 2.7224: Reduce space conditioning during non-working hours | $81 | - | - | - |
$81
-
MMBtu
|
- | - | - | |
TOTAL RECOMMENDED | $17,358 | $14,036 |
$2,228
84,703
kWh
|
$5,543
-
kW-mo/yr
|
$2,281
-
MMBtu
|
$4,006
-
gal
|
$(-800.0) | $4,100 | ||
TOTAL IMPLEMENTED | $4,272 | $6,092 |
$71
2,628
kWh
|
$101
-
kW-mo/yr
|
- | - | - | $4,100 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Increase in Production Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs