ITAC Assessment: UD0662
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ITAC Assessment: UD0662
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Assessment Year 2003
Principal Product Machined parts and systems
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 70,000
ft2
Annual Production 10,000
pieces
Production Hrs. Annual 5,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $46,016 1,576,800
kWh
Electricity Demand $71,974 5,148
kW-mo/yr
Natural Gas $9,860 1,220
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $17,358 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,272

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Increase in Production Savings
01 4.424: Improve space comfort conditioning $4,100 $5,938 - - - - - $4,100
02 3.2123: Convert to high volume low pressure (hvlp) paint guns $4,006 $2,200 - - - $4,006
-
gal
- -
03 2.7224: Reduce space conditioning during non-working hours $2,950 $800 $750
30,000
kWh
- $2,200
-
MMBtu
- - -
04 2.4226: Use / purchase optimum sized compressor $1,823 $1,500 $810
30,000
kWh
$1,013
-
kW-mo/yr
- - - -
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,817 - - $2,617
-
kW-mo/yr
- - $(-800.0) -
06 2.7261: Install timers and/or thermostats $971 $800 - $971
-
kW-mo/yr
- - - -
07 2.4239: Eliminate or reduce compressed air usage $541 $2,030 $203
7,500
kWh
$338
-
kW-mo/yr
- - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $365 - $162
6,000
kWh
$203
-
kW-mo/yr
- - - -
09 2.7122: Disconnect ballasts $328 $65 $146
5,400
kWh
$182
-
kW-mo/yr
- - - -
10 2.7135: Install occupancy sensors $204 $549 $86
3,175
kWh
$118
-
kW-mo/yr
- - - -
11 2.7134: Use photocell controls $172 $154 $71
2,628
kWh
$101
-
kW-mo/yr
- - - -
12 2.7224: Reduce space conditioning during non-working hours $81 - - - $81
-
MMBtu
- - -
TOTAL RECOMMENDED $17,358 $14,036 $2,228
84,703
kWh
$5,543
-
kW-mo/yr
$2,281
-
MMBtu
$4,006
-
gal
$(-800.0) $4,100
TOTAL IMPLEMENTED $4,272 $6,092 $71
2,628
kWh
$101
-
kW-mo/yr
- - - $4,100
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs