| Assessment Year | 1998 |
|---|---|
| Principal Product | Die sets for can tooling |
| NAICS |
n/a
|
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $1 M to 5M |
| # of Employees | 43 |
| Plant Area |
13,000
ft2
|
| Annual Production | 4,800
pieces
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $20,096 | 773,154 |
kWh
|
$0.026 |
| Electricity Demand | $24,482 | 1,740 |
kW-mo/yr
|
$14.07 |
| Natural Gas | $1,419 | 271 |
MMBtu
|
$5.24 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $342,009 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,042 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.112: Replace old machine with new automatic multi-station tool | $322,350 | $250,000 | - | - | - | - | $35,700 | - | $286,650 | |
| 02 | 4.432: Cross-train personnel to avoid lost time | $12,682 | - | - | - | - | - | $12,682 | - | - | |
| 03 | 3.3128: Utilize other methods to remove contaminants | $3,343 | $1,000 | - | - | - |
$225
-
gal
|
$306 | $2,812 | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,070 | $3,903 |
$1,043
40,152
kWh
|
$1,027
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $736 | - |
$736
28,429
kWh
|
- | - | - | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $624 | $500 | - | - |
$624
-
MMBtu
|
- | - | - | - | |
| 07 | 2.6231: Utilize controls to operate equipment only when needed | $204 | $250 |
$103
4,103
kWh
|
$101
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $342,009 | $255,653 |
$1,882
72,684
kWh
|
$1,128
-
kW-mo/yr
|
$624
-
MMBtu
|
$225
-
gal
|
$48,688 | $2,812 | $286,650 | ||
| TOTAL IMPLEMENTED | $14,042 | $500 |
$736
28,429
kWh
|
- |
$624
-
MMBtu
|
- | $12,682 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs