ITAC Assessment: UD0514
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ITAC Assessment: UD0514
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Assessment Year 1997
Principal Product Plastic Pipe Fittings
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range n/a
# of Employees 110
Plant Area 115,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 6,396
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $146,130 6,960,727
kWh
Electricity Demand $181,165 12,876
kW-mo/yr
Natural Gas $94,812 18,969
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $246,834 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $115,811

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4224: Upgrade controls on compressors $1,963 $4,000 $(-1,298.0)
(-61,841)
kWh
$(-1,739.0)
-
kW-mo/yr
$5,000
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $3,322 $8,719 $1,117
53,341
kWh
$2,205
-
kW-mo/yr
- -
03 2.3212: Optimize plant power factor $1,731 $150 - $1,731
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $756 $2,099 $377
17,878
kWh
$379
-
kW-mo/yr
- -
05 2.6213: Turn off steam / hot water lines leading to space heating units $1,589 $1,000 $1,589
75,615
kWh
- - -
06 2.6213: Turn off steam / hot water lines leading to space heating units $13,703 $1,600 $3,203
152,696
kWh
- - $10,500
07 2.7446: Utilize sensors controlling roof and wall openings $23,470 $200 - - $3,556
-
MMBtu
$19,914
08 4.423: Move product using mechanical means $71,600 $21,000 - - - $71,600
09 4.621: Use fixtures to reduce machine changeout times $8,400 $10,000 - - - $8,400
10 4.621: Use fixtures to reduce machine changeout times $6,300 $448 - - - $6,300
11 4.113: Install refrigeration system to cool product $114,000 $5,000 - - - $114,000
TOTAL RECOMMENDED $246,834 $54,216 $4,988
237,689
kWh
$2,576
-
kW-mo/yr
$8,556
-
MMBtu
$230,714
TOTAL IMPLEMENTED $115,811 $46,466 $196
9,378
kWh
$845
-
kW-mo/yr
$8,556
-
MMBtu
$106,214
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs