ITAC Assessment: UA3023
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ITAC Assessment: UA3023
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Assessment Year 2012
Principal Product Vehicle Sub-frame
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $10
M
to 50
M
# of Employees 650
Plant Area 493,000
ft2
Annual Production 340,000
pieces
Production Hrs. Annual 7,800
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,257,005 18,231,044
kWh
Electricity Fees $10,084 -
Natural Gas $12,453 1,076
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $201,093 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,444

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings
01 2.7241: Install outside air damper / economizer on hvac unit $90,505 $55,107 $87,455
1,268,386
kWh
$3,050
02 2.7447: Install vinyl strip / high speed / air curtain doors $27,110 $2,162 $26,196
379,928
kWh
$914
03 2.7261: Install timers and/or thermostats $9,242 $680 $8,931
129,529
kWh
$311
04 2.7243: Improve air circulation with destratification fans / other methods $1,914 $180 $1,849
26,823
kWh
$65
05 2.4231: Reduce the pressure of compressed air to the minimum required $28,652 $2,400 $27,687
401,555
kWh
$965
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $26,924 $9,695 $26,017
377,338
kWh
$907
07 2.7122: Disconnect ballasts $6,783 $1,013 $6,555
95,073
kWh
$228
08 2.7122: Disconnect ballasts $4,820 $810 $4,658
67,552
kWh
$162
09 2.7122: Disconnect ballasts $3,927 $810 $3,795
55,042
kWh
$132
10 2.7132: Install timers on light switches in little used areas $1,216 $430 $1,175
17,035
kWh
$41
TOTAL RECOMMENDED $201,093 $73,287 $194,318
2,818,261
kWh
$6,775
TOTAL IMPLEMENTED $17,444 $2,813 $16,857
244,490
kWh
$587
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs